2014 Polaris Ranger XP 900 Owners Manual - Page 63

2014 Polaris Ranger XP 900 Manual

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MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M Hours Calendar D Throttle pedal E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Ź Oil lines, fasteners Ź Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe D Spark plug E Ź Wiring 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles (Km) 500 (800) 500 (800) 500 (800) 500 (800) Inspect for free movement; replace pedal as needed Inspect duct for proper sealing/air leaks Inspect; adjust; replace as needed Inspect coolant strength seasonally; pressure test system yearly Remarks 1000 (1600) Inspect for leaks and loose fittings 1000 (1600) Change the oil and filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Check for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; replace lines every two years 1000 (1600) Inspect; clean external surfaces 1000 (1600) Inspect for leaks 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Inspect; replace as needed 1000 (1600) Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. 1000 (1600) Inspect; clean; replace worn parts 1000 (1600) Inspect; replace as needed 2000 (3200) Change every two years 3000 (4800) Clean out 5000 (8000) Inspect; adjust as needed Inspect periodically; adjust when parts are replaced Inspect daily; adjust as needed Adjust as needed 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) Ź D Front wheel bearings D Brake fluid Spark arrester D Valve clearance E D Toe adjustment D Auxiliary brake (if equipped) Ź Headlight aim 100 H 100 H 200 H 300 H - 12 M 12 M 24 M 36 M - Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these services. 61

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61
MAINTENANCE
Periodic Maintenance Chart
Ź
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
D
Have an authorized POLARIS dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles (Km)
D
E
Throttle pedal
50 H
6 M
500 (800)
Inspect for free movement; replace
pedal as needed
E
Throttle body air intake ducts/
flange
50 H
6 M
500 (800)
Inspect duct for proper sealing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as needed
Cooling system (if applicable)
50 H
6 M
500 (800)
Inspect coolant strength seasonally;
pressure test system yearly
Ź
Oil lines, fasteners
50 H
6 M
1000 (1600)
Inspect for leaks and loose fittings
Ź
Engine oil and filter change
100 H
6 M
1000 (1600)
Change the oil and filter
Ź
Front gearcase oil
100 H
12 M
1000 (1600)
Change fluid
Ź
Transmission oil
100 H
12 M
1000 (1600)
Change fluid
D
E
Fuel system
100 H
12 M
1000 (1600)
Check for leaks at tank cap, lines, fuel
valve, filter, pump, throttle body; replace
lines every two years
Ź
Radiator (if applicable)
100 H
12 M
1000 (1600)
Inspect; clean external surfaces
Ź
Cooling Hoses (if applicable)
100 H
12 M
1000 (1600)
Inspect for leaks
Ź
Engine mounts
100 H
12 M
1000 (1600)
Inspect
Exhaust muffler/pipe
100 H
12 M
1000 (1600)
Inspect
D
E
Spark plug
100 H
12 M
1000 (1600)
Inspect; replace as needed
Ź
Wiring
100 H
12 M
1000 (1600)
Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
Ź
Clutches (drive and driven)
100 H
12 M
1000 (1600)
Inspect; clean; replace worn parts
D
Front wheel bearings
100 H
12 M
1000 (1600)
Inspect; replace as needed
D
Brake fluid
200 H
24 M
2000 (3200)
Change every two years
Spark arrester
300 H
36 M
3000 (4800)
Clean out
D
E
Valve clearance
-
-
5000 (8000)
Inspect; adjust as needed
D
Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
D
Ź
Auxiliary brake (if equipped)
-
Inspect daily; adjust as needed
Headlight aim
-
Adjust as needed