2016 Polaris Ranger Diesel Owners Manual - Page 69

MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M Hours Calendar D Throttle pedal Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Ź Oil lines, fasteners Ź Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles (Km) 500 (800) 500 (800) 500 (800) 500 (800) Inspect for free movement; replace pedal as needed Inspect duct for proper sealing/air leaks Inspect; adjust; replace as needed Inspect coolant strength seasonally; pressure test system yearly Remarks 1000 (1600) Inspect for leaks and loose fittings 1000 (1600) Change the oil and filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump; replace lines every two years 1000 (1600) Inspect; clean external surfaces 1000 (1600) Inspect for leaks 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Remove and grease 1000 (1600) Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. 1000 (1600) Inspect; clean; replace worn parts 1000 (1600) Inspect; replace as needed Replace fuel filter / water separator Inspect; check tension Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe Drive shafts Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) Ź D Front wheel bearings Fuel filter/water separator D Alternator belt D Brake fluid Suspension bushings Spark arrester D Alternator belt D Timing belt Ź Coolant D Valve clearance D Toe adjustment D Auxiliary brake (if equipped) Ź Headlight aim 100 H 100 H 150 H 250 H 200 H 250 H 300 H 500 H 4000 H - 12 M 12 M 12 M 24 M 24 M 36 M 60 M - 2000 (3200) Change every two years 2000 (3200) Inspect; replace if necessary 3000 (4800) Clean out Replace Replace Replace coolant 5000 (8000) Inspect; adjust as needed Inspect periodically; adjust when parts are replaced Inspect daily; adjust as needed Adjust as needed Ź Perform these procedures more often for vehicles subjected to severe use. D Have an authorized POLARIS dealer or other qualified person perform these services. 67