Brother International DB2-B791 Service Manual - Page 18

Needle, bobbin, threads, trimming

Page 18 highlights

3. Needle and bobbin threads trimming 0 (1) When the needle rises 2 mm (2.2 mm with thick materials) above from its lowest position, the rotary hook point catches the loop formed by the needle. (2) When the thread trimming signal is turned on, the thread trimming clutch drives the movable knife. The needle thread is caught by the rotary hook and fed around the shuttle body. Q-9 Bobbin thread O Fixed knife Needle thread Movable knife Lower thread finger II (3) The movable knife tip enters the triangular loop formed by the rotary hook point under the needle plate, and the loop spreading occurs. At this point the needle thread take-up is raised slightly above from its lowest position (the upper shaft has turned approximately 330°), and the needle thread is spread by the movable knife as shown in the figure above. If the timing of the movement is too early, loop spreading is not performed properly and results in thread trimming errors. Needle thread Bobbin thread Movable knife Lower thread finger As seen with fixed knife removed (4) The needle and bobbin threads caught by the movable knife in step (3) are gradually spread by the movable knife and lower thread finger to be cut by the fixed knife tip. At this time, the needle thread take-up approaches the top of its stroke. When the movable knife is spreading the needle thread, the tension release relieves the needle thread tension to prevent excessive tension and to enable the needle thread to be extended smoothly. -17-

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3.
Needle
and
bobbin
threads
trimming
0
(1)
When
the
needle
rises
2
mm
(2.2
mm
with
thick
materials)
above
from
its
lowest
position,
the
rotary
hook
point
catches
the
loop
formed
by
the
needle.
(2)
When
the
thread
trimming
signal
is
turned
on,
the
thread
trimming
clutch
drives
the
movable
knife.
The
needle
thread
is
caught
by
the
rotary
hook
and
fed
around
the
shuttle
body.
Bobbin
thread
Fixed
knife
I
I
Q-9
O
Movable
knife
Needle
thread
Lower
thread
finger
(3)
The
movable
knife
tip
enters
the
triangular
loop
formed
by
the
rotary
hook
point
under
the
needle
plate,
and
the
loop
spreading
occurs.
At
this
point
the
needle
thread
take-up
is
raised
slightly
above
from
its
lowest
position
(the
upper
shaft
has
turned
approximately
330°),
and
the
needle
thread
is
spread
by
the
movable
knife
as
shown
in
the
figure
above.
If
the
timing
of
the
movement
is
too
early,
loop
spreading
is
not
performed
properly
and
results
in
thread
trimming
errors.
Bobbin
thread
Needle
thread
Movable
knife
Lower
thread
finger
As
seen
with
fixed
knife
removed
(4)
The
needle
and
bobbin
threads
caught
by
the
movable
knife
in
step
(3)
are
gradually
spread
by
the
movable
knife
and
lower
thread
finger
to
be
cut
by
the
fixed
knife
tip.
At
this
time,
the
needle
thread
take-up
approaches
the
top
of
its
stroke.
When
the
movable
knife
is
spreading
the
needle
thread,
the
tension
release
relieves
the
needle
thread
tension
to
prevent
excessive
tension
and
to
enable
the
needle
thread
to
be
extended
smoothly.
—17—