E-Z-GO Express S4 - Gas Owner Manual - Page 77

CAPACITIES AND REPLACEMENT PARTS, HARDWARE, Torque Specifications table.

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MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. CAPACITIES AND REPLACEMENT PARTS Fuel Tank / Fuel 6.0 gal (22.5 liters) / 87 Octane Min. Engine Oil 1.4 US qt (1.3 liters) Oil Filter P/N 26591-G01 Air Filter Spark Plug P/N 28463-G01 NGK BPR2ES (P/N 25523-G3) Starter/Generator Belt .020 - .030" (.71 - .75 mm) Gap P/N 606138 Clutch Belt P/N 606136 Rear Axle Oil 51 oz (1.5 liters) / SAE 30 5 Fuse 15 amp (P/N 18392-G1) LED Bulb (P/N 619101) Headlight Bulb (P/N 619100) Turn Signal Bulb (P/N 619102) Tail Light Bulb #1157 (P/N 21759-G1) Friction Modifier (Rear Axle) 2 oz (60 mL) (P/N 625753) HARDWARE Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the Torque Specifications table. Use care when tightening fasteners and refer to the Technician's Repair and Service Manual for specific torque values. Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on the hexagonal head and grade 8 hardware is identified by 6 marks on the head. Unmarked hardware is Grade 2. BOLT SIZE Grade 2 Grade 5 Grade 8 BOLT SIZE Class 5.8 (Grade 2) 5.8 Class 8.8 (Grade 5) 8.8 Class 10.9 (Grade 8) 10.9 ALL TORQUE FIGURES ARE IN FT. LBS. (Nm) Unless otherwise noted in text, tighten all hardware in accordance with this chart. This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners. 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1" 4 8 15 24 35 55 75 130 125 190 (5) (11) (20) (33) (47) (75) (102) (176) (169) (258) 6 13 23 35 55 80 110 200 320 480 (8) (18) (31) (47) (75) (108) (149) (271) (434) (651) 6 18 35 55 80 110 170 280 460 680 (8) (24) (47) (75) (108) (149) (230) (380) (624) (922) M4 M5 M6 M8 M10 M12 M14 1 2 4 10 20 35 55 (2) (3) (6) (14) (27) (47) (76.4) 2 4 7 18 35 61 97 (3) (6) (10) (24) (47) (83) (131) 3 6 10 25 49 86 136 (4) (8) (14) (34) (66) (117) (184) 5 - 27

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5 -
27
MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
5
CAPACITIES AND REPLACEMENT PARTS
HARDWARE
Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the
Torque Specifications table.
Use care when tightening fasteners and refer to the Technician’s Repair and Service Manual for specific torque values.
Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on
the hexagonal head and grade 8 hardware is identified by 6 marks on the head. Unmarked hardware is Grade 2.
Fuel Tank / Fuel
Engine Oil
Oil Filter
Air Filter
Spark Plug
Starter/Generator Belt
Clutch Belt
Rear Axle Oil
Fuse
LED Bulb
Headlight Bulb
Turn Signal Bulb
6.0 gal (22.5 liters) / 87 Octane Min.
1.4 US qt (1.3 liters)
51 oz (1.5 liters) / SAE 30
2 oz (60 mL) (P/N 625753)
15 amp (P/N 18392-G1)
(P/N 619101)
(P/N 619100)
(P/N 619102)
P/N 26591-G01
P/N 28463-G01
NGK BPR2ES (P/N 25523-G3)
.020 - .030" (.71 - .75 mm) Gap
P/N 606138
P/N 606136
#1157 (P/N 21759-G1)
Tail Light Bulb
Friction Modifier (Rear Axle)
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
BOLT SIZE
Grade 2
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
4
(5)
8
(11)
15
(20)
24
(33)
35
(47)
55
(75)
75
(102)
130
(176)
125
(169)
190
(258)
Grade 5
Grade 8
6
(8)
13
(18)
23
(31)
35
(47)
55
(75)
80
(108)
110
(149)
200
(271)
320
(434)
480
(651)
6
(8)
18
(24)
35
(47)
55
(75)
80
(108)
110
(149)
170
(230)
280
(380)
460
(624)
680
(922)
BOLT SIZE
Class 5.8
(Grade 2)
M4
M5
M6
M8
M10
M12
M14
1
(2)
2
(3)
4
(6)
10
(14)
20
(27)
35
(47)
55
(76.4)
Class 8.8
(Grade 5)
2
(3)
4
(6)
7
(10)
18
(24)
35
(47)
61
(83)
97
(131)
Class 10.9
(Grade 8)
3
(4)
6
(8)
10
(14)
25
(34)
49
(66)
86
(117)
136
(184)
5.8
8.8
10.9