Harbor Freight Tools 62486 User Manual - Page 16

Stick Weld Diagnosis - Workpiece Heat Control / Weld Penetration, Example Stick Weld Diagrams

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SAFETY CONTROLS Stick Weld Diagnosis - Workpiece Heat Control / Weld Penetration INADEQUATE PENETRATION PROPER PENETRATION EXCESS PENETRATION OR BURN-THROUGH Not hot enough Ideal heat Too hot How to increase workpiece heat and increase penetration: (to weld THICKER workpieces properly) a.Increase current. b.Weld more slowly. How to reduce workpiece heat and limit penetration: (to weld THINNER workpieces properly) c. Decrease current. d.Weld more quickly. Example Stick Weld Diagrams CLEAN WELDS FIRST! Stick welds will have a coat of slag over them until cleaned. Good Weld Current Too Low TO CORRECT: Increase the current Current Too High TO CORRECT: Decrease the current Weld Speed Too Fast TO CORRECT: Weld slower Weld Speed Too Slow TO CORRECT: Weld faster Arc Length Too Short TO CORRECT: Increase distance Arc Length Too Long TO CORRECT: Decrease distance BASIC WELDING WELDING TIPS MAINTENANCE Page 16 For technical questions, please call 1-888-866-5797. Item 62486

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Page 16
For technical questions, please call 1-888-866-5797.
Item 62486
SAFETY
MAINTENANCE
BASIC WELDING
WELDING TIPS
CONTROLS
Stick Weld Diagnosis - Workpiece Heat Control / Weld Penetration
EXCESS PENETRATION OR
BURN-THROUGH
PROPER PENETRATION
INADEQUATE PENETRATION
Not hot enough
Too hot
Ideal heat
How to increase workpiece heat
and increase penetration:
(to weld THICKER
workpieces properly)
a. Increase current.
b. Weld more slowly.
How to reduce workpiece heat
and limit penetration:
(to weld THINNER
workpieces properly)
c. Decrease current.
d. Weld more quickly.
Example Stick Weld Diagrams
CLEAN WELDS FIRST!
Stick welds will have a coat of slag over them until cleaned.
Good
Weld
Current
Too Low
TO CORRECT:
Increase the
current
TO CORRECT:
Decrease
the current
Current
Too High
TO CORRECT:
Weld slower
Weld Speed
Too Fast
TO CORRECT:
Weld faster
Weld Speed
Too Slow
Arc Length
Too Short
TO CORRECT:
Increase
distance
Arc Length
Too Long
TO CORRECT:
Decrease
distance