Harbor Freight Tools 67696 User Manual - Page 16

Troubleshooting

Page 16 highlights

TROUBLESHOOTING Problem Compressor will not run Motor hums but cannot run or runs slowly Fuses blow/circuit breaker trips repeatedly Thermal overload protector cuts out repeatedly Air receiver pressure drops when compressor shuts off Possible Cause Loss of power or overheating No electrical power Blown shop/house fuse Shop/house breaker open Thermal overload open Pressure switch bad Tank is full of air Low voltage Wrong gauge wire or length of extension cord Shorted or open motor winding Defective check valve or unloader Incorrect size fuse, circuit overload Wrong gauge wire or length of extension cord Defective check valve or under loader Low voltage Lack of proper ventilation/room temperature too high Wrong gauge wire or length of extension cord Loose connections (fittings, tubing, etc.) Loose drain valve Check valve leaking Solution Check for proper use of extension cord Check to be sure unit is plugged in Check fuse/breaker or motor overload Replace shop/house blown fuse Reset shop/house breaker, determining why problem happened Motor will restart when cool Replace pressure switch Compressor will turn on when tank pressure drops to cut-in pressure Check with voltmeter Check for proper gauge wire and cord length Take compressor to service center Take compressor to service center Check for proper fuse, use timedelay fuse, disconnect other electrical appliances from circuit or operate compressor on its own branch circuit Check for proper gauge wire and cord length Take compressor to service center Check with voltmeter Move compressor to well-ventilated area Check for proper gauge wire and cord length Check all connections with soap and water solution and tighten Tighten drain valve Take compressor to service center DANGER: Do not disassemble check valve with air in tank - bleed tank. Excessive moisture in discharge air Excessive water in air tank High humidity Compressor runs continuously Defective pressure switch Excessive air usage Compressor vibrates Air output lower than normal Loose mounting bolts Broken inlet valves Connections leaking 1166 Drain tank Move to area of less humidity; use air line filter Take compressor to service center Decrease air usage; compressor not large enough for tool's requirement Tighten mounting bolts Take compressor to service center Tighten connections

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TROUBLESHOOTING
Problem
Possible Cause
Solution
Compressor will not run
Loss of power or overheating
No electrical power
Blown shop/house fuse
Shop/house breaker open
Thermal overload open
Pressure switch bad
Tank is full of air
Check for proper use of extension
cord
Check to be sure unit is plugged in
Check fuse/breaker or motor over-
load
Replace shop/house blown fuse
Reset shop/house breaker, determin-
ing why problem happened
Motor will restart when cool
Replace pressure switch
Compressor will turn on when tank
pressure drops to cut-in pressure
Motor hums but cannot run or runs
slowly
Low voltage
Wrong gauge wire or length of exten-
sion cord
Shorted or open motor winding
Defective check valve or unloader
Check with voltmeter
Check for proper gauge wire and
cord length
Take compressor to service center
Take compressor to service center
Fuses blow/circuit breaker trips
repeatedly
Incorrect size fuse, circuit overload
Wrong gauge wire or length of exten-
sion cord
Defective check valve or under loader
Check for proper fuse, use time-
delay fuse, disconnect other electri-
cal appliances from circuit or operate
compressor on its own branch circuit
Check for proper gauge wire and
cord length
Take compressor to service center
Thermal overload protector cuts out
repeatedly
Low voltage
Lack of proper ventilation/room tem-
perature too high
Wrong gauge wire or length of exten-
sion cord
Check with voltmeter
Move compressor to well-ventilated
area
Check for proper gauge wire and
cord length
Air receiver pressure drops when
compressor shuts off
Loose connections (fittings, tubing,
etc.)
Loose drain valve
Check valve leaking
Check all connections with soap and
water solution and tighten
Tighten drain valve
Take compressor to service center
DANGER:
Do not disassemble check valve
with air in tank — bleed tank.
Excessive moisture in discharge air
Excessive water in air tank
High humidity
Drain tank
Move to area of less humidity; use air
line filter
Compressor runs continuously
Defective pressure switch
Excessive air usage
Take compressor to service center
Decrease air usage; compressor not
large enough for tool’s requirement
Compressor vibrates
Loose mounting bolts
Tighten mounting bolts
Air output lower than normal
Broken inlet valves
Connections leaking
Take compressor to service center
Tighten connections