Harbor Freight Tools 69738 User Manual - Page 14

Air Filter Element Maintenance, Spark Plug Maintenance, Belt Tension Adjustment, Belt Replacement

Page 14 highlights

Air Filter Element Maintenance Safety 1. Remove the air filter cover and the air filter elements and check for dirt. Clean or replace as described below. 2. Cleaning: • For "paper" filter elements: To prevent injury from dust and debris, wear ANSI-approved safety goggles, NIOSH‑approved dust mask/respirator, and heavy-duty work gloves. In a well-ventilated area away from bystanders, use pressurized air to blow dust out of the air filter. If this does not get the filter clean, replace it. • For foam filter elements: Wash the element in warm water and mild detergent several times. Rinse. Squeeze out excess water and allow it to dry completely. Soak the filter in lightweight oil briefly, then squeeze out the excess oil. 3. Install the new filter or the cleaned filter. Secure the Air Cleaner Cover before use. Spark Plug Maintenance Setup Spark Plug Cap 1. Disconnect spark plug cap from end of plug. Clean out debris from around spark plug. 2. Using a spark plug wrench, remove the spark plug. 3. Inspect the spark plug: If the electrode is oily, clean it using a clean, dry rag. If the electrode has deposits on it, polish it using emery paper. If the white insulator is cracked or chipped, the spark plug needs to be replaced. NOTICE: Use only the spark plug listed on the Technical Specifications chart. Using an incorrect spark plug may damage the engine. 4. When installing a new spark plug, adjust the plug's gap to the specification on the Technical Specifications chart. Do not pry against the electrode, the spark plug can be damaged. 5. Install the new spark plug or the cleaned spark plug into the engine. Gasket-style: Finger-tighten until the gasket contacts the cylinder head, then tighten about 1/2-2/3 turn more. Non-gasket-style: Finger-tighten until the plug contacts the head, then tighten about 1/16 turn more. NOTICE: Tighten the spark plug properly. If loose, the spark plug will cause the engine to overheat. If overtightened, the threads in the engine block will be damaged. 6. Apply dielectric spark plug boot protector (not included) to the end of the spark plug and reattach the wire securely. Operation Belt Tension Adjustment 1. Turn off engine. 2. Loosen, but do not remove, the four Nuts (21) that hold the Engine (16) to the Connecting Plates (23). 3. Slide the Engine (16), away from the Driver Pulley (47), until the belts are properly tensioned. 4. Tighten the four Nuts (21) that hold the Engine (16) to the Connecting Plates (23). Maintenance Belt Replacement 1. Turn off engine. 2. Loosen, but do not remove, the four Nuts (21) that hold the Engine (16) to the Connecting Plates (23). 3. Using Nut (43) and Bolt (42), slide the Engine (16) towards the Driver Pulley (47) until Belts (20) can be removed. 4. Remove the old Belts, then install new ones. 5. Check the alignment of the two pulleys (side by side - in the same level/surface). 6. Using Nut (43) and Bolt (42), slide Engine (16) away from Driver Pulley (47) until Belt is properly tensioned. 7. Re-tighten the four Nuts (21) that hold the Engine (16) to the Connecting Plates (23). Page 14 For engine technical questions, please call 1-800-520-0882. For other technical questions, please call 1-800-444-3353. Item 69738

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Page 14
For engine technical questions, please call 1-800-520-0882.
For other technical questions, please call 1-800-444-3353.
Item 69738
Air Filter Element Maintenance
1.
Remove the air filter cover and the
air filter elements and check for dirt.
Clean or replace as described below.
2.
Cleaning:
For “paper” filter elements:
To prevent injury from dust and debris,
wear ANSI‑approved safety goggles,
NIOSH‑approved dust mask/respirator, and
heavy‑duty work gloves.
In a well‑ventilated
area away from bystanders, use pressurized
air to blow dust out of the air filter. If this
does not get the filter clean, replace it.
For foam filter elements:
Wash the element in warm water and
mild detergent several times. Rinse.
Squeeze out excess water and allow it to dry
completely.
Soak the filter in lightweight oil
briefly, then squeeze out the excess oil.
3.
Install the new filter or the cleaned filter.
Secure the Air Cleaner Cover before use.
Spark Plug Maintenance
1.
Spark
Plug
Cap
Disconnect spark plug cap from end of plug.
Clean out debris from around spark plug.
2.
Using a spark plug wrench, remove the spark plug.
3.
Inspect the spark plug:
If the electrode is oily, clean it using a clean, dry
rag. If the electrode has deposits on it, polish it
using emery paper. If the white insulator is cracked
or chipped, the spark plug needs to be replaced.
NOTICE:
Use only the spark plug listed on
the Technical Specifications chart.
Using an
incorrect spark plug may damage the engine.
4.
When installing a new spark plug, adjust the
plug’s gap to the specification on the Technical
Specifications chart.
Do not pry against the
electrode, the spark plug can be damaged.
5.
Install the new spark plug or the cleaned spark plug
into the engine.
Gasket‑style:
Finger‑tighten until the
gasket contacts the cylinder head, then tighten about
1/2‑2/3 turn more.
Non‑gasket‑style: Finger‑tighten until the plug
contacts the head, then tighten about 1/16 turn more.
NOTICE:
Tighten the spark plug properly.
If loose, the spark plug will cause the engine
to overheat.
If overtightened, the threads
in the engine block will be damaged.
6.
Apply dielectric spark plug boot protector
(not included) to the end of the spark
plug and reattach the wire securely.
Belt Tension Adjustment
1. Turn off engine.
2.
Loosen, but do not remove, the four Nuts (21) that
hold the Engine (16) to the Connecting Plates (23).
3.
Slide the Engine (16), away from the Driver
Pulley (47), until the belts are properly tensioned.
4.
Tighten the four Nuts (21) that hold the
Engine (16) to the Connecting Plates (23).
Belt Replacement
1. Turn off engine.
2.
Loosen, but do not remove, the four Nuts (21) that
hold the Engine (16) to the Connecting Plates (23).
3.
Using Nut (43) and Bolt (42), slide the
Engine (16) towards the Driver Pulley (47)
until Belts (20) can be removed.
4.
Remove the old Belts, then install new ones.
5.
Check the alignment of the two pulleys
(side by side ‑ in the same level/surface).
6.
Using Nut (43) and Bolt (42), slide Engine (16) away
from Driver Pulley (47) until Belt is properly tensioned.
7.
Re‑tighten the four Nuts (21) that hold the
Engine (16) to the Connecting Plates (23).
SAFETY
OPERATION
MAINTENANCE
SETUP