Hitachi DV18DL Instruction Manual - Page 29

Then turn the Drill Chuck 13VLRL-N W/O Chuck Wrench

Page 29 highlights

(b) Mount the DC-Speed Control Switch [46] that was not mounted in the above step (a) to Housing (A) [38] . Mount the Pushing Button [45] to Housing (A) [38] . Check that the protrusion of the forward/reverse changeover lever of the DC-Speed Control Switch [46] is inserted into the groove of the Pushing Button [45] . (c) Mount the Strap (Black) [57] to Housing (A) [38] . (d) Align Housing (A) [38] with Housing (B) [38] and secure with ten Tapping Screws (W/Flange) D3 x 16 (Black) [36] . (e) Check for proper operation of the Front Cap [4] and the Shift Knob [41] . When the reassembly procedure is completed up to step (e), ensure that every indication on the Front Cap [4] from number "1" to the hammer mark " " can be aligned with the triangle mark on Housing (A). (B) Set [38] respectively and that the Front Cap [4] turns moderately. If any indication on the Front Cap [4] cannot be aligned with the triangle mark on Housing (A). (B) Set [38] , correctly remount the Front Cap [4] according to step (2) or (5) (c) as it is improperly mounted. Check for proper operation of the Shift Knob [41] . Check that the speed changes between high and low properly by shifting the Shift Knob [41] . If the speed cannot change properly or moderately, correctly remount the Shift Knob [41] according to step (3) (b) or (5) (b) as it is improperly mounted. (7) Mounting the Drill Chuck 13VLRL-N (W/O Chuck Wrench) [2] Mount the Drill Chuck 13VLRL-N (W/O Chuck Wrench) [2] to the spindle and tighten the Special Screw (Left Hand) M6 x 23 [1] . (8) Mounting the Carbon Brushes 5 x 6 x 11.5 [34] Mount the two Carbon Brushes 5 x 6 x 11.5 [34] to the Brush Block [33] and secure the two Brush Caps [35] to the Brush Block [33] . Check that the claws of the Carbon Brushes 5 x 6 x 11.5 [34] are properly inserted into the brush tubes. (9) Reassembly of the Hook Ass'y [53] or the Hook Ass'y (W/Light) [55] Check that the V-Lock Nut M5 [54] is mounted to the Hook Ass'y [53] or the Hook Ass'y (W/Light) [55] . Mount the Hook Spring [58] and secure it with Special Screw (A) M5 [59] . Make sure to mount the Hook Spring [58] with its larger diameter side pointing inward the housing. (10) Other precautions in reassembling After completion of reassembly, check that the rotating direction of the Drill Chuck 13VLRL-N (W/O Chuck Wrench) [2] matches the position of the Pushing Button [45] . When the Pushing Button [45] is pressed from the (R) side, the rotating direction of the Drill Chuck 13VLRL-N (W/O Chuck Wrench) [2] should be clockwise as viewed from behind. Switch on and off the Models DV 18DL or DV 14DL using the battery. Then turn the Drill Chuck 13VLRL-N (W/O Chuck Wrench) [2] by hand in forward and reverse direction to check that the spindle lock properly works in either direction within a half rotation. Check that the runout of the Drill Chuck 13VLRL-N (W/O Chuck Wrench) [2] is 0.8 mm or less at the position 110 mm away from the tip of the chuck using a 12-mm dia. test bar. --- 26 ---

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--- 26 ---
(b) Mount the DC-Speed Control Switch
[46]
<47>
that was not mounted in the above step (a) to Housing (A)
[38]
<38>
. Mount the Pushing Button
[45]
<46>
to Housing (A)
[38]
<38>
. Check that the protrusion of the
forward/reverse changeover lever of the DC-Speed Control Switch
[46]
<47>
is inserted into the groove of
the Pushing Button
[45]
<46>
.
(c) Mount the Strap (Black)
[57]
<55>
to Housing (A)
[38] <38>
.
(d) Align Housing (A)
[38] <38>
with Housing (B)
[38] <38>
and secure with ten Tapping Screws (W/Flange)
D3 x 16 (Black)
[36] <36>
.
(e) Check for proper operation of the Front Cap
[4] <4>
and the Shift Knob
[41] <41>
. When the reassembly
procedure is completed up to step (e), ensure that every indication on the Front Cap
[4] <4>
from number
"1" to the hammer mark "
" can be aligned with the triangle mark on Housing (A). (B) Set
[38] <38>
respectively and that the Front Cap
[4] <4>
turns moderately. If any indication on the Front Cap
[4] <4>
cannot be aligned with the triangle mark on Housing (A). (B) Set
[38] <38>
, correctly remount the Front
Cap
[4] <4>
according to step (2) or (5) (c) as it is improperly mounted. Check for proper operation of the
Shift Knob
[41] <41>
.
Check that the speed changes between high and low properly by shifting the Shift
Knob
[41] <41>
.
If the speed cannot change properly or moderately, correctly remount the Shift Knob
[41]
<41>
according to step (3) (b) or (5) (b) as it is improperly mounted.
(7) Mounting the Drill Chuck 13VLRL-N (W/O Chuck Wrench)
[2] <2>
Mount the Drill Chuck 13VLRL-N (W/O Chuck Wrench)
[2] <2>
to the spindle and tighten the Special Screw
(Left Hand) M6 x 23
[1] <1>
.
(8) Mounting the Carbon Brushes 5 x 6 x 11.5
[34] <34>
Mount the two Carbon Brushes 5 x 6 x 11.5
[34] <34>
to the Brush Block
[33] <33>
and secure the two Brush
Caps
[35] <35>
to the Brush Block
[33] <33>
. Check that the claws of the Carbon Brushes 5 x 6 x 11.5
[34]
<34>
are properly inserted into the brush tubes.
(9) Reassembly of the Hook Ass’y
[53] <53>
or the Hook Ass’y (W/Light)
[55]
<59>
Check that the V-Lock Nut M5
[54] <54>
is mounted to the Hook Ass’y
[53] <53>
or the Hook Ass’y (W/Light)
[55]
<59>
. Mount the Hook Spring
[58]
<56>
and secure it with Special Screw (A) M5
[59] <57>
.
Make sure
to mount the Hook Spring
[58]
<56>
with its larger diameter side pointing inward the housing.
(10) Other precautions in reassembling
After completion of reassembly, check that the rotating direction of the Drill Chuck 13VLRL-N (W/O Chuck
Wrench)
[2] <2>
matches the position of the Pushing Button
[45] <46>
.
When the Pushing Button
[45] <46>
is pressed from the (R) side, the rotating direction of the Drill Chuck 13VLRL-N (W/O Chuck Wrench)
[2] <2>
should be clockwise as viewed from behind.
Switch on and off the Models DV 18DL or DV 14DL using the
battery.
Then turn the Drill Chuck 13VLRL-N (W/O Chuck Wrench)
[2] <2>
by hand in forward and reverse
direction to check that the spindle lock properly works in either direction within a half rotation.
Check that the
runout of the Drill Chuck 13VLRL-N (W/O Chuck Wrench)
[2] <2>
is 0.8 mm or less at the position 110 mm
away from the tip of the chuck using a 12-mm dia. test bar.