Honeywell HM509 Parts Guide - Page 2

Solenoid Valve Replacement, In-line Water Filter, Water Tank, Water Sensor Assembly, Troubleshooting - humidifier parts

Page 2 highlights

Solenoid VALVE Replacement CAUTION: Ensure outside of tank is cool before removing to prevent possible injury. 1. Ensure the TrueSTEAM is empty, and unplug. 2. Shut off and disconnect the water line from the bottom of the unit. 3. Unlock the red lever and disengage the tank from the valve assembly and remove tank. 4. Remove TrueSTEAM from the mounting bracket. 5. Remove the cover with a flathead or Torx screwdriver. 6. Disconnect the valve wire plug from the circuit board. 7. Using a flathead screwdriver, disengage the frame's backplate at the four locations. 8. Slide the valve out of the back of the frame, and ease the wiring out of the TrueSTEAM frame. 9. Reassemble with the new solenoid valve, following steps 2-8 in reverse order. In-Line Water Filter 1. Turn off water supply at the source (i.e. saddle valve) 2. Push in on the filter's compression snap-lock fittings where the 1/4-in. water line connects. 3. Pull out the water line as you are pushing in the snap- locks. 4. Install the new water filter, ensuring directional water flow is accurate per the filter label, by inserting the water lines on either end of the filter. 5. Initiate a call for humidity by turning the humidistat on. 6. Check the filter after 5 minutes of humidifier operation to ensure no water leakage. Water Tank 1. Press and hold the EMPTY button for 3 seconds. 2. Water will drain from the tank and the CLEAN TANK light will blink as it drains. 3. When the CLEAN TANK is on solid, the tank is empty. 4. Turn the water valve arm to the UNLOCK position. Grip the solenoid toggle valve and slide it back to disengage. 5. Hold bottom of the tank while pressing down the safety release button on the cover and slide the handle forward. 6. The sediment screen is on the inside of the tank at the bottom. Push the release button away from the tank wall to disengage the screen. 7. Pull out and clean or replace the screen. 8. Clean tank and reattach. 2 Water Sensor Assembly 1. Unplug the TrueSTEAM. 2. Remove the cover with a flathead or Torx screwdriver. 3. Disconnect the water sensor wire from the electric circuit board. 4. Remove the Torx screw holding down the water sensor assembly. 5. Lift the metal hinge and remove the sensor assembly ,. 6. Replace with the new sensor assembly and connect the new wires to the assembly and the circuit board. 7. Reattach the cover. 8. Plug in the TrueSTEAM. A B M28182 Replacement Parts Part 10-foot Remote Hose and Nozzle Kit 20-foot Remote Hose and Nozzle Kit Cover Duct Nozzle Remote Nozzles Mounting Bracket Solenoid Valve In-Line Water Filter HM512/HM509 Water Tank HM506 Water Tank Water Level Sensor Assembly Saddle Valve Back-flow Water Valve Differential Pressure Switch Part Number Fig. Ref 50024917-001 1 50024917-002 1 50028004-001 2 50028003-001 3 50028001-001 4 50020012-001 5 50027997-001 6 50028044-001 7 50033181-001 8 50033182-001 9 50027998-001 10 32001616-001 11 50030142-001 12 50027910-001 13 3 Replacement Parts 3 13 4 2 12 11 10 5 8 6 7 9 1 M28180A Troubleshooting TrueSTEAM has internal diagnostics that monitor system operation, maintenance schedules, and faults. If a system fault is detected, the system will attempt to recover itself up to five times in a 24 hour period. If unable to recover in that time, the red Call Service LED light will activate. If the TrueSTEAM Call Service light is red, a system fault has occurred from which the humidifier can not recover by itself. The table below shows the possible faults, along with steps to fix TrueSTEAM. If the red Call Service LED light is on, press/release the RESET button. The red Call Service LED light will begin blinking in a series that indicates what fault occurred. Refer to the table below for the fault signified by the number of blinks that occur. Press/hold the RESET button to clear the Service Timer light. Press and hold the EMPTY button for 3 seconds to drain the tank. 4 Troubleshooting No. of Fault Steps to Fix Red Description To be Performed by Professional Light HVAC Technician Only Blinks 1 Water/Heat- • Unplug TrueSTEAM and remove er temperature sensor failed. cover. • Check water sensor connection to electronic board. • Reattach cover and plug TrueSTEAM in. • If fault reappears, press and hold the EMPTY button for 3 seconds and follow tank cleaning steps in the Professional Installation Guide (69-2036). • Reassemble tank and press the RESET button. • If fault returns, replace the unit. 2 Water • Unplug TrueSTEAM and remove sensors cover. failed. • Disconnect water level sensor wiring, remove screw and lift clamp. Remove water sensor assembly. • Clean sensor probes using warm soapy water so that the metal is exposed. It is OK to use steel wool or brush. • Reassemble the sensor assembly in the unit, reattach and secure cover. • Plug unit back in and press the RESET button. • If fault reappears, replace sensor assembly. A B M28182 Continued on other side... 5 Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers. Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 Honeywell Limited-Honeywell Limitée 35 Dynamic Drive Toronto, Ontario M1V 4Z9 http://yourhome.honeywell.com ® U.S. Registered Trademark © 2008 Honeywell International Inc. All Rights Reserved 69-2144-03 M.S. 06-08

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Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN
55422
Honeywell Limited-Honeywell Limitée
35 Dynamic Drive
Toronto, Ontario
M1V 4Z9
Printed in U.S.A. on recycled
paper containing at least 10%
post-consumer paper fibers.
® U.S. Registered Trademark
© 2008 Honeywell International Inc.
All Rights Reserved
69-2144—03
M.S.
06-08
M28180A
SOLENOID VALVE REPLACEMENT
CAUTION:
Ensure outside of tank is cool before
removing to prevent possible injury.
Ensure the TrueSTEAM is empty, and unplug.
Shut off and disconnect the water line from the bottom
of the unit.
Unlock the red lever and disengage the tank from the
valve assembly and remove tank.
Remove TrueSTEAM from the mounting bracket.
Remove the cover with a flathead or Torx screwdriver.
Disconnect the valve wire plug from the circuit board.
Using a flathead screwdriver, disengage the frame’s
backplate at the four locations.
Slide the valve out of the back of the frame, and ease
the wiring out of the TrueSTEAM frame.
Reassemble with the new solenoid valve, following
steps 2–8 in reverse order.
IN-LINE WATER FILTER
Turn off water supply at the source (i.e. saddle valve)
Push in on the filter’s compression snap-lock fittings
where the 1/4-in. water line connects.
Pull out the water line as you are pushing in the snap-
locks.
Install the new water filter, ensuring directional water
flow is accurate per the filter label, by inserting the
water lines on either end of the filter.
Initiate a call for humidity by turning the humidistat on.
Check the filter after 5 minutes of humidifier operation
to ensure no water leakage.
WATER TANK
Press and hold the EMPTY button for 3 seconds.
Water will drain from the tank and the CLEAN TANK
light will blink as it drains.
When the CLEAN TANK is on solid, the tank is empty.
Turn the water valve arm to the UNLOCK position.
Grip the solenoid toggle valve and slide it back to
disengage.
Hold bottom of the tank while pressing down the safety
release button on the cover and slide the handle
forward.
The sediment screen is on the inside of the tank at the
bottom. Push the release button away from the tank
wall to disengage the screen.
Pull out and clean or replace the screen.
Clean tank and reattach.
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7.
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7.
8.
WATER SENSOR ASSEMBLY
Unplug the TrueSTEAM.
Remove the cover with a flathead or Torx screwdriver.
Disconnect the water sensor wire from the electric
circuit board.
Remove the Torx screw holding down the water sensor
assembly.
Lift the metal hinge and remove the sensor assembly
,
.
Replace with the new sensor assembly and connect
the new wires to the assembly and the circuit board.
Reattach the cover.
Plug in the TrueSTEAM.
1.
2.
3.
4.
5.
6.
7.
8.
TROUBLESHOOTING
TrueSTEAM has internal diagnostics that monitor system
operation, maintenance schedules, and faults. If a system
fault is detected, the system will attempt to recover itself up to
five times in a 24 hour period. If unable to recover in that time,
the red Call Service LED light will activate.
If the TrueSTEAM Call Service light is red, a system fault has
occurred from which the humidifier can not recover by itself.
The table below shows the possible faults, along with steps to
fix TrueSTEAM.
If the red Call Service LED light is on, press/release the
RESET button. The red Call Service LED light will begin
blinking in a series that indicates what fault occurred. Refer to
the table below for the fault signified by the number of blinks
that occur.
Press/hold the RESET button to clear the Service Timer light.
Press and hold the EMPTY button for 3 seconds to drain the
tank.
TROUBLESHOOTING
No. of
Red
Light
Blinks
Fault
Description
Steps to Fix
To be Performed by Professional
HVAC Technician Only
1
Water/Heat-
er tempera-
ture sensor
failed.
• Unplug TrueSTEAM and remove
cover.
• Check water sensor connection
to electronic board.
• Reattach cover and plug
TrueSTEAM in.
• If fault reappears, press and hold
the EMPTY button for 3 seconds
and follow tank cleaning steps
in the Professional Installation
Guide (69-2036).
• Reassemble tank and press the
RESET button.
• If fault returns, replace the unit.
2
Water
sensors
failed.
• Unplug TrueSTEAM and remove
cover.
Disconnect water level
sensor wiring, remove screw and
lift clamp.
Remove water sensor
assembly.
• Clean sensor probes using warm
soapy water so that the metal
is exposed. It is OK to use steel
wool or brush.
• Reassemble the sensor
assembly in the unit, reattach
and secure cover.
• Plug unit back in and press the
RESET button.
• If fault reappears, replace sensor
assembly.
M28182
A
B
REPLACEMENT PARTS
M28182
A
B
Continued on other side…
REPLACEMENT PARTS
Part
Part Number
Fig. Ref
10-foot Remote Hose and
Nozzle Kit
50024917-001
1
20-foot Remote Hose and
Nozzle Kit
50024917-002
1
Cover
50028004-001
2
Duct Nozzle
50028003-001
3
Remote Nozzles
50028001-001
4
Mounting Bracket
50020012-001
5
Solenoid Valve
50027997-001
6
In-Line Water Filter
50028044-001
7
HM512/HM509 Water Tank
50033181-001
8
HM506 Water Tank
50033182-001
9
Water Level Sensor
Assembly
50027998-001
10
Saddle Valve
32001616-001
11
Back-flow Water Valve
50030142-001
12
Differential Pressure Switch
50027910-001
13
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