IBM 4230-4I3 User Guide
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- IBM 4230-4I3 | User Guide - Page 1
4232 Printer Model 302 User's Guide SA24-4386-01 - IBM 4230-4I3 | User Guide - Page 2
- IBM 4230-4I3 | User Guide - Page 3
4232 Printer Model 302 User's Guide SA24-4386-01 IBM - IBM 4230-4I3 | User Guide - Page 4
Newsletters. Publications are not stocked at the address given below. U.S. customers can order publications by calling the IBM Software Manufacturing Company at 1-800-879-2755. Outside the U.S., customers should contact the IBM branch office serving their locality. A form for reader's comments is - IBM 4230-4I3 | User Guide - Page 5
53 Installing the Dual Purpose Forms Device (F2 1-53 Preparing to Load Forms 1-56 Loading Forms in the F2 Forms Device 1-57 Using the Printer Verification Test for the F2 Forms Device 1-62 Adjusting the Print Quality 1-67 Adjusting the Tractor Tension 1-68 © Copyright IBM Corp. 1993, 1994 iii - IBM 4230-4I3 | User Guide - Page 6
to Know Your Printer 2-1 Parts of the Printer 2-2 Model Identification 2-2 Power Switch 2-3 Power-On Test 2-3 Acoustic Cover 2-5 Access Cover 2-5 Front Paper Door 2-5 Forms Guide/Forms Sensor 2-6 Automatic Forms Thickness Adjustment (AFTA 2-8 Platen Rod 2-8 iv User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 7
Devices 2-16 Continuous Forms Device (F1 2-16 Dual Purpose Forms Device (F2 2-17 Document Insertion Device (F3 2-18 Auto Sheet Feeder Device (F4 2-19 Ribbons 2-20 Print Head 2-20 Problem Determination 2-20 Relocation Instructions 2-20 Caring for Your Printer 2-21 Starting a Print Job 2-22 - IBM 4230-4I3 | User Guide - Page 8
Problem Listings B-2 Status Codes B-3 Problem List Index B-23 Forms Device Inspection B-24 Problem List B-27 Print Quality and Ribbon Problems B-33 Miscellaneous Problems B-36 Appendix C. Forms Information C-1 Forms Specifications C-1 Continuous Forms X-1 vi User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 9
Index X-7 Contents vii - IBM 4230-4I3 | User Guide - Page 10
viii User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 11
IBM may be used instead of the IBM product, program, or service. The evaluation and verification of operation in conjunction with other products, except those expressly designated by IBM, are the responsibility of the user. IBM in accordance with the instruction manual, may cause harmful interference - IBM 4230-4I3 | User Guide - Page 12
to this equipment. Unauthorized changes or modifications could void the user's authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the connections to the public telecommunications systems in the United Kingdom. x User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 13
New Zealand Compliance Statement This is a Class A computing device and shall not be located at a distance closer than 20 meters from the boundary of a residential property. Japanese VCCI Korean EMI Notices xi - IBM 4230-4I3 | User Guide - Page 14
and the IBM logo Personal System/2 | Proprinter RISC System/6000 The following terms, denoted by a double asterisk (**) in this publication, are trademarks of other companies as follows: Lexmark Lexmark International, Inc. | Centronics Centronics Data Computer Corporation xii User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 15
person installing the machine to connect it this machine is machine only to a properly grounded outlet of the correct voltage. The voltage your machine will accept is indicated on the machine. Make sure the machine parts in the machine to avoid the possibility of getting them caught. Refer service - IBM 4230-4I3 | User Guide - Page 16
some parts may not always be obvious. Therefore, replacement parts must have the identical or equivalent characteristics as the original parts. The maintenance information for this machine has been written for the professional service person and is not intended to be used by others. xiv User's Guide - IBM 4230-4I3 | User Guide - Page 17
for you to put together step-by-step instructions tailored to your operation. A training outline in the Appendix gives the experienced IBM 4232 Printer Model 302 operator a guideline for teaching others how to use the printer. How to Use This Guide The following list describes the contents of each - IBM 4230-4I3 | User Guide - Page 18
parallel and serial | cable information. You will use the IBM 4232 Printer Model 302 User's Guide with the IBM 4232 Printer Model 302 Operator Panel Instructions. Topics in the IBM 4232 Printer Model 302 Operator Panel Instructions include: The operator panel Configuration options. See "Publications - IBM 4230-4I3 | User Guide - Page 19
IBM 4232 Printer Model 302 User's Guide, SA24-4386. This guide describes the operating procedures for the printer (with special emphasis on using the forms devices). IBM 4232 Printer Model 302 Operator Panel Instructions, SA24-4387. This manual describes how to operate the printer control panel. IBM - IBM 4230-4I3 | User Guide - Page 20
see: IBM 4230 and 4232 Printers Maintenance Analysis Procedures, SA40-0571. This manual is a guide for servicing the IBM 4230 and 4232 Printers. It is the primary maintenance tool for trouble analysis and repair of the 4230 and 4232 Printers. IBM 4230 and 4232 Printers Maintenance Information Manual - IBM 4230-4I3 | User Guide - Page 21
Introduction Your IBM 4232 Printer Model 302 is a wire-matrix printer with many features to help you perform your work efficiently. Your printer combines excellent print quality along with the ability to print in several print styles and graphics. Your printer receives some instructions from you and - IBM 4230-4I3 | User Guide - Page 22
to be printed per vertical inch. 6 8. For more information, see "Using Print Format and Quality Parameters" in IBM 4232 Printer Model 302 Operator Panel Instructions or "Introducing the 4232 Printer Model 302" in IBM 4232 Printer Model 302 Product and Programming Description. xx User's Guide Model - IBM 4230-4I3 | User Guide - Page 23
get started: IBM 4232 Printer Model 302 User's Guide Use this guide to setup and test the printer (as well as to perform simple maintenance and error checking). This guide also contains error codes and a symptoms list. IBM 4232 Printer Model 302 Operator Panel Instructions Use this manual to learn - IBM 4230-4I3 | User Guide - Page 24
Be sure that you have the following items: Printer Acoustic Cover Lower Forms Guides (F3 Device Only) Paper Door (F3 Device Only) Ribbon Cartridge User's Guide Maintenance Manuals Operator Panel Instructions Quick Reference Guide Forms Device Power Cord Notes: a. Contact your place of - IBM 4230-4I3 | User Guide - Page 25
of your choice). Be sure that you have access to both the front and the rear of the printer. 3. Remove the protective film from the access cover window and discard it. 4. Remove the packaging material the open position. Access C over Paper Door Chapter 1. Setting Up the 4232 Printer Model 302 1-3 - IBM 4230-4I3 | User Guide - Page 26
6. Find the orange tie on the right side of the printer to the left of the print head. Carefully cut the orange tie and remove it from the printer. Orange Tie 1-4 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 27
following figure and then find the large orange knob and orange shipping brace in the center of the printer. Unscrew the knob and remove the knob and shipping brace from the printer. S h ip p in g B ra ce Note: Save the shipping brace in case you relocate the printer. Chapter 1. Setting Up the 4232 - IBM 4230-4I3 | User Guide - Page 28
Guide The following sections describe preparation, installation, and verification of the ribbon cartridge. To install a new ribbon cartridge, follow these steps: 1. Slide the print head to the center of the printer cartridge. Remove Yellow Clip Blue Ribbon Advance Knob 1-6 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 29
ribbon cartridge onto the metal post. Be sure that the plastic tab on the bottom of the ribbon cartridge aligns with the hole in the printer casting. Ta b B lu e S lo tte d O p e n in g M e ta l P o s t 6. Press the cartridge down firmly to snap it into place. Chapter 1. Setting Up the 4232 - IBM 4230-4I3 | User Guide - Page 30
7. Align the holes in the ribbon guide with the ribbon guide posts on the print head carrier. Press the guide all the way down on the posts until the tops of the posts are even with the top of the ribbon guide. Ribbon Guide Ribbon Guide Posts 1-8 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 31
ribbon cartridge correctly, check that: a. The left side of the ribbon cartridge is securely snapped onto the printer. The right side fits over the ribbon drive post but does not latch down. b. There are no twists or folds in the ribbon. c. The ribbon is not catching on the print head. d. The ribbon - IBM 4230-4I3 | User Guide - Page 32
forms device, follow these steps: CAUTION: The construction of this machine provides extra protection against the risk of electric shock by grounding appropriate metal parts person installing the machine to connect it . If this machine is connected to the rear of the printer. Press firmly to be sure that - IBM 4230-4I3 | User Guide - Page 33
xx x xxxx xxxx xx x xxxxx xxxxx To change the language shown on the operator panel display, see "Using Printer Setup Parameters" in IBM 4232 Printer Model 302 Operator Panel Instructions. 3. Use the following figure to learn the location of keys and indicators on the operator panel. P ow er - IBM 4230-4I3 | User Guide - Page 34
The print head and ribbon move. c. The printer displays Calibrating Printer Please Wait and then DIAGNOSTICS COMPLETE followed by 1 END OF FORMS LOAD FORMS The Attention indicator also blinks and the alarm beeps. This status code appears because forms have not been loaded. 1-12 User - IBM 4230-4I3 | User Guide - Page 35
message may appear. If the power-on messages do not appear in your language, see "Using Printer Setup Parameters" in IBM 4232 Printer Model 302 Operator Panel Instructions to change the Display Language. a. Did the printer come on after you turned the power On (|) in Step 4 on page 1-12? If Yes, go - IBM 4230-4I3 | User Guide - Page 36
status code or message the printer displayed, and follow the instructions. If No, go to Step 5c. c. Did the indicators or display not respond, or did you have an alarm problem? If Yes, then call for service. If No, go to Step 6. 6. The shipping box for the forms device has printing on the side to - IBM 4230-4I3 | User Guide - Page 37
to select this category. 10. Press Scroll ↑ or Scroll ↓ until the printer displays Printer Setup Forms Device 11. Press Enter to select this parameter. 12. Press Scroll ↑ or Scroll ↓ until the printer displays the desired forms device. 13. Press Enter to set the device. * An asterisk ( ) appears - IBM 4230-4I3 | User Guide - Page 38
. The printer displays Save Current Values Custom Set A Saved 15. Turn the power Off (O). 16. Slide the print head to the center of the printer. 17. You are now ready to install the forms device. Go to "Selecting the Forms Device Installation Procedure" on page 1-17. 1-16 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 39
Device (F2)" on page 1-53 to install the F2 forms device. Go to "Installing and Using the Document Insertion Device (F3)" on page 1-85 to install the F3 forms device. See "Setting Up Your 4232 Printer Model 302 with ASF" in IBM 4232 Printer Model 302 Auto Sheet Feeder General Information to install - IBM 4230-4I3 | User Guide - Page 40
. 2. Remove the orange shipping clip, if installed. Important The F1 forms device for the 4232 Printer Model 302 has a circle around the F1 emblem. Use only these forms devices in the printer. Top of F orm s D evice F1 Te n s io n e r P la te s Bottom Metal Bar Clips 1-18 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 41
D e v ic e S lo t in F ram e P la te n R o d End of D e v ic e S lo t in F ram e 4. Look through the front bottom opening in the printer and find the metal bar at the bottom of the forms device. 5. Grasp the metal bar with BOTH hands and pull firmly toward you and then upward until both ends LOCK - IBM 4230-4I3 | User Guide - Page 42
correctly, look at the following figure and compare it to your printer. Check both the left and right sides. Are the clips around the platen rod as shown? If so, you installed the forms device correctly. If not, repeat Steps 3 through 5. Platen Rod Clip Platen Rod Clip 1-20 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 43
To prepare to load forms in the F1 forms device, follow these steps: 1. Slide the print head to the far left side of the printer. 2. Loosen the blue forms tension knob by turning it counterclockwise, and then move the blue forms tension knob * towards the bottom of the printer until you see the - IBM 4230-4I3 | User Guide - Page 44
4. Open both of the blue tractor doors. Blue Tractor Doors 5. Get continuous forms paper that is at least 203.2 mm (8 in.) wide. 1-22 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 45
Loading Forms in the F1 Forms Device To load forms in the F1 forms device, follow these steps: 1. Feed the form into the bottom front of the printer. Be sure that the form goes under the blue forms guide/forms sensor and between the tensioning plates. See the figure on page 1-18 for help in locating - IBM 4230-4I3 | User Guide - Page 46
2. Align and put the left paper holes of the form over the left tractor pins. Close the left blue tractor door. Blue Tractor Door 1-24 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 47
tractor until the right paper holes of the form fit on the right tractor pins. Be sure that the forms are straight. T ra c to r P locking lever. Note: If necessary, unlock the tractor and adjust it so that the forms are not buckled or stretched too tightly. B lu e T ra c to r D oor B lu - IBM 4230-4I3 | User Guide - Page 48
it latches. 6. To align the top of form position, follow these steps: a. Turn the printer displays NOT READY and then may display | 29 LINK ERROR Ignore this message until you have attached the printer to your computer. (Press Stop to turn off the alarm, if necessary.) 1-26 User's Guide - IBM 4230-4I3 | User Guide - Page 49
slack. e. Press Set Top of Form to establish the first print line. Note: The Set Top of Form key establishes the first line at which printing is to start on each form. The alarm beeps each time you press the Set Top of Form key, and the printer displays TOP OF FORM SET Chapter 1. Setting Up the - IBM 4230-4I3 | User Guide - Page 50
are using single-part forms, set the lever to 1. If you are using two-part forms, set the lever to 2. Tighten the blue forms tension knob by turning it clockwise. Close the paper door by pulling it out and pushing it down until it latches. Blue Forms Te n s i o n K n o b 1-28 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 51
c. Press Start. The printer displays READY and then may display | 29 LINK ERROR Ignore this message until you have attached the printer to your computer. (Press Stop to turn off the alarm, if necessary.) Chapter 1. Setting Up the 4232 Printer Model 302 1-29 - IBM 4230-4I3 | User Guide - Page 52
The printer displays NOT READY and then may display | 29 LINK ERROR Ignore this message until you have attached the printer to your computer. (Press Stop to turn off the alarm, if necessary.) 4. Press Test. The printer displays OPERATOR PRINT TESTS Printer Demonstration 1-30 User's Guide - IBM 4230-4I3 | User Guide - Page 53
Scroll ↑ or Scroll ↓ until the printer displays OPERATOR PRINT TESTS Printer Verification 6. Press Enter or Start to print this test. The Ready indicator comes on and printing begins. 7. Wait for the printer to stop printing and the Ready indicator to go off. 8. Press Form Feed until you can remove - IBM 4230-4I3 | User Guide - Page 54
1-32 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 55
are not installed correctly, the printer can experience forms jamming, ribbon jamming, or an incorrect printer verification printout: Forms device Ribbon cartridge Forms. Repeat the Setup Instructions from page 1-6 if you suspect a ribbon, forms, or forms device installation problem. b. Be sure that - IBM 4230-4I3 | User Guide - Page 56
this printout for future reference. You are ready to attach the printer to your computer. Go to "Attaching the 4232 Printer Model 302 to Your Computer" on page 1-116. Note: See pages 1-35 through 1-51 for making adjustments, unloading forms, and removing the forms device. 1-34 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 57
and adjusts the gap from the print head to the platen rod based on the measured value. See "Automatic Forms Thickness Adjustment (AFTA)" on page 2-8 for information on how the printer sets the forms thickness. Forms Tension Incorrect tension on the forms can cause forms to tear, wrinkle, or buckle - IBM 4230-4I3 | User Guide - Page 58
Top of Form Position" on page 1-44. Print Alignment This adjustment can affect the character formation and dot mixing on those characters that are printed with two passes of the print mechanism. To adjust the print alignment, see "Adjusting the Print Alignment" on page 1-46. 1-36 User's Guide Model - IBM 4230-4I3 | User Guide - Page 59
the outside edges, the tractor tension is too tight (not enough buckle in the forms). If the forms twist or wrinkle as they move through the printer, the tractor tension is too loose (too much buckle in the forms). 3. Adjust the right tractor as necessary: Unlock and move the tractor toward the left - IBM 4230-4I3 | User Guide - Page 60
. Note: The print may not get darker if the ribbon is worn or if there is a problem with the print head. 3. To make the print lighter, press Lighter. The printer displays LIGHT | DARK The print head moves farther away from the paper, and the print becomes lighter. 1-38 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 61
LIGHT | ---------| DARK DEFAULT DARKNESS This message tells you that the forms thickness setting is at the automatically set value. See "Understanding the Operator Panel" in IBM 4232 Printer Model 302 Operator Panel Instructions for more information on this setting. Chapter 1. Setting Up the - IBM 4230-4I3 | User Guide - Page 62
tightly or too loosely. If too much tension is on the forms, the forms can tear, the paper holes of the form can stretch, and forms can jam. If too little tension is on the forms, the forms can wrinkle or buckle, causing the forms to jam. Blue Forms Te n s i o n K n o b 1-40 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 63
to print. 5. Observe the forms. If the forms are still buckling, press Stop and repeat Steps 1 through 5 of this procedure. If the forms are tearing or jamming, there is too much tension on the forms. If the tension is satisfactory, continue to print. Chapter 1. Setting Up the 4232 Printer Model - IBM 4230-4I3 | User Guide - Page 64
TESTS Printer Demonstration 3. Press Scroll ↑ or Scroll ↓ until the printer displays OPERATOR PRINT TESTS Left Margin Alignment 4. Press Enter or Start to begin the test. The printer displays Left Margin Position ᑍ xxx where xxx is the current value of the left margin position. 1-42 User's Guide - IBM 4230-4I3 | User Guide - Page 65
, you must save it in a Custom Set. See "Storing Configuration Parameters" in IBM 4232 Printer Model 302 Operator Panel Instructions for information on saving configurations. You may also adjust the left margin position without printing the row of H's by changing the Left Margin Position in the - IBM 4230-4I3 | User Guide - Page 66
see "Loading Forms in the F1 Forms Device" on page 1-23 for more information). Complete the following steps to make fine vertical adjustments to the top of form position. To set the top of form position, follow these steps: 1. Press Stop. The printer displays NOT READY 1-44 User's Guide Model - IBM 4230-4I3 | User Guide - Page 67
" on page 4-4) to print a line of characters to determine more accurately where you have set the top of form position. 3. When the form is in the correct position, press Set Top of Form. The alarm beeps and the printer displays TOP OF FORM SET 4. Advance the form by pressing Form Feed, and decide if - IBM 4230-4I3 | User Guide - Page 68
goes on and printing begins. The test prints samples using alignment values higher and lower than the default value. The print sample using the default value is * indicated with an asterisk ( ). The alignment printout is complete when the Ready indicator goes off. 1-46 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 69
The printer displays Bidirectional Adjustment ᑍ Chapter 1. Setting Up the 4232 Printer Model 302 1-47 - IBM 4230-4I3 | User Guide - Page 70
without changing anything and return to the Operator Print Tests menu. or Press Cancel Print to end the test, exit test mode, perform a partial reset, and have the printer display READY Note: See Chapter 4, "Using the Operator Print Tests" for more information. 1-48 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 71
, follow these steps: 1. Press Stop. The printer displays NOT READY 2. Open the acoustic cover. 3. Grasp the form below the printer and tear along the perforation. 4. Press Form Feed as many times as needed to advance and remove the remaining form or forms. Chapter 1. Setting Up the 4232 - IBM 4230-4I3 | User Guide - Page 72
5. Remove the form or forms from the top of the printer. Warning: Do not remove forms by pulling them out from the bottom. Damage to the forms device can result. 1-50 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 73
: If you are removing this forms device to install a different forms device, make sure you change the selected forms device in the Configuration Menu. To remove the F1 forms device, follow these steps: 1. If forms are in the printer, unload them (see "Unloading Forms" on page 1-49); then continue - IBM 4230-4I3 | User Guide - Page 74
4. Push the metal bar at the bottom of the device toward the rear of the printer until the forms device unlocks. Metal Bar Bottom of Forms Device 5. Grasp the top of the forms device and lift it out. To p o f Forms Device Platen Rod 1-52 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 75
metal bar and the clips; they will be important later. Important The F2 forms device for the 4232 Printer Model 302 has a box around the F2 emblem. Use only these forms devices in the printer. To p o f F o rm s D e v ic e Tear B ar B o tto m M e ta l B a r C lip s Chapter 1. Setting Up the 4232 - IBM 4230-4I3 | User Guide - Page 76
the printer first. Align the ends of the device with the slots in the frame. Continue to lower the device until the ends of the device rest in the slots of the frame. To p o f Forms Device End of Device Slot in Frame Platen Rod End of Device Slot in Frame 1-54 User's Guide Model - IBM 4230-4I3 | User Guide - Page 77
both ends LOCK into place. M e ta l B a r B o tto m o f F o rm s D e v ic e 6. To be sure that you have installed the forms device correctly, look at the following figure and compare it to your printer. Check both the left and right sides. Are the clips around the platen rod as shown? If so, you - IBM 4230-4I3 | User Guide - Page 78
to Load Forms To prepare to load forms in the F2 forms device, follow these steps: 1. Slide the print head to the far left side of the printer. 2. Open both of the blue tractor doors. Blue Tractor Doors 3. Get continuous forms paper that is at least 203.2 mm (8 in.) wide. 1-56 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 79
(see "Power-On Test" on page 2-3). 2. Wait until the printer displays 1 END OF FORMS LOAD FORMS 3. Press Stop. The printer displays NOT READY and then may display | 29 LINK ERROR Ignore this message until you have attached the printer to your computer. (Press Stop to turn off the alarm - IBM 4230-4I3 | User Guide - Page 80
form into the printer until the paper is on at least two tractor pins on each side. Be sure that the form goes under the blue forms guide/forms sensor. Blue Forms Guide/ Forms Sensor 5. Put the left paper holes over the left tractor pins. Close the left blue tractor door. Blue Tractor Door 1-58 User - IBM 4230-4I3 | User Guide - Page 81
and blue sliding guides until the right paper holes of the form fit on the right tractor pins. Be sure that the forms are straight. ra c to r Note: If necessary, unlock the tractor and adjust it so that the forms are not buckled or stretched too tightly. Be sure that you lock the locking lever when - IBM 4230-4I3 | User Guide - Page 82
8. Evenly space the blue sliding guides between the tractors. Sliding Guides 9. Perform an autoload by pressing Load/Eject, and the form will automatically move to the load position. For information. Platen Rod Platen Rod abcdef First Print Line Platen Rod Surface 1-60 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 83
keep the load position consistent with the top of form position. Pressing Set Top of Form establishes the first print line at which printing is to start on each form. The alarm beeps each time you press the Set Top of Form key and the printer displays TOP OF FORM SET 11. Close the access cover. Then - IBM 4230-4I3 | User Guide - Page 84
The printer displays NOT READY and then may display | 29 LINK ERROR Ignore this message until you have attached the printer to your computer. (Press Stop to turn off the alarm, if necessary.) 4. Press Test. The printer displays OPERATOR PRINT TESTS Printer Demonstration 1-62 User's Guide - IBM 4230-4I3 | User Guide - Page 85
Scroll ↑ or Scroll ↓ until the printer displays OPERATOR PRINT TESTS Printer Verification 6. Press Enter or Start to print this test. The Ready indicator comes on and printing begins. 7. Wait for the printer to stop printing and the Ready indicator to go off. 8. Press Form Feed until you can remove - IBM 4230-4I3 | User Guide - Page 86
1-64 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 87
jamming, ribbon jamming, or an incorrect printer verification printout: Forms device Ribbon cartridge Forms. Repeat the Setup Instructions on page 1-6 if you suspect a ribbon, forms, or forms device installation problem. b. Be sure that enough forms are loaded and press Enter or Start to get another - IBM 4230-4I3 | User Guide - Page 88
this printout for future reference. You are ready to attach the printer to your computer. Go to "Attaching the 4232 Printer Model 302 to Your Computer" on page 1-116. Note: See pages 1-67 through 1-83 for making adjustments, unloading forms, and removing the forms device. 1-66 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 89
adjusts the gap from the print head to the platen rod based on the measured value. See "Automatic Forms Thickness Adjustment (AFTA)" on page 2-8 for information on how the printer sets the forms thickness. Left Margin and Top of Form Position The adjustment of the first print position can affect the - IBM 4230-4I3 | User Guide - Page 90
of the forms: If the paper holes are stretched or torn on the outside edges, the tractor tension is too tight (not enough buckle in the forms). If the forms twist or wrinkle as they move through the printer, the tractor tension is too loose (too much buckle in the forms). 1-68 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 91
as necessary: Unlock and move the tractor toward the left side of the printer to loosen the tension on the forms. Unlock and move the tractor toward the right side of the printer to tighten the tension on the forms. L e ft M a rg in R ig h t M a rg in C o rre ct 4. Lock the tractor. L e ft - IBM 4230-4I3 | User Guide - Page 92
. Note: The print may not get darker if the ribbon is worn or if there is a problem with the print head. 3. To make the print lighter, press Lighter. The printer displays LIGHT | DARK The print head moves farther away from the paper, and the print becomes lighter. 1-70 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 93
LIGHT | ---------| DARK DEFAULT DARKNESS This message tells you that the forms thickness setting is at the automatically set value. See "Understanding the Operator Panel" in IBM 4232 Printer Model 302 Operator Panel Instructions for more information on this setting. Chapter 1. Setting Up the - IBM 4230-4I3 | User Guide - Page 94
TESTS Printer Demonstration 3. Press Scroll ↑ or Scroll ↓ until the printer displays OPERATOR PRINT TESTS Left Margin Alignment 4. Press Enter or Start to begin the test. The printer displays Left Margin Position ᑍ xxx where xxx is the current value of the left margin position. 1-72 User's Guide - IBM 4230-4I3 | User Guide - Page 95
, you must save it in a Custom Set. See "Storing Configuration Parameters" in IBM 4232 Printer Model 302 Operator Panel Instructions for information on saving configurations. You may also adjust the left margin position without printing the row of H's by changing the Left Margin Position in the - IBM 4230-4I3 | User Guide - Page 96
see "Loading Forms in the F2 Forms Device" on page 1-57 for more information). Complete the following steps to make fine vertical adjustments to the top of form position. To set the top of form position, follow these steps: 1. Press Stop. The printer displays NOT READY 1-74 User's Guide Model - IBM 4230-4I3 | User Guide - Page 97
" on page 4-4) to print a line of characters to determine more accurately where you have set the top of form position. 3. When the form is in the correct position, press Set Top of Form. The alarm beeps and the printer displays TOP OF FORM SET 4. Advance the form by pressing Form Feed, and decide if - IBM 4230-4I3 | User Guide - Page 98
| to the tear-off position. You can also use the Automatic Eject or | Automatic Restore options to change the tear-off position of a | form. See IBM 4232 Printer Model 302 Operator Panel | Instructions for more information on these options. 2. Open the acoustic cover. 3. If the perforation on the - IBM 4230-4I3 | User Guide - Page 99
the last page of the form feeds past the forms sensor, the printer displays 1 END OF FORMS LOAD FORMS and pressing Load/Eject ejects the paper. To remove the form, follow these steps: 1. Tear off the paper toward the front of the printer. 2. Press Load/Eject to position the next form back to the top - IBM 4230-4I3 | User Guide - Page 100
load or eject (F2 forms device only) function from print quality. To change the bidirectional alignment, follow these steps: 1. If the printer is ready, press Stop. The printer displays NOT READY 2. Press Test. The printer displays OPERATOR PRINT TESTS Printer Demonstration 1-78 User's Guide - IBM 4230-4I3 | User Guide - Page 101
or Scroll ↑ until the printer displays OPERATOR PRINT TESTS Bidirectional Adjustment 4. Press Enter or Start to print this test. The Ready indicator goes on and printing begins. The test prints samples using alignment values higher and lower than the default value. The print sample using the default - IBM 4230-4I3 | User Guide - Page 102
without changing anything and return to the Operator Print Tests menu. or Press Cancel Print to end the test, exit test mode, perform a partial reset, and have the printer display READY Note: See Chapter 4, "Using the Operator Print Tests" for more information. 1-80 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 103
device, follow these steps: 1. Open the acoustic cover. 2. Tear off the forms at the tear bar. See "Adjusting the Tear-off Position" on page 1-76 for the procedure. 3. Press Stop. The printer displays NOT READY 4. Open the front paper door as follows: a. Pull the door up until it will not - IBM 4230-4I3 | User Guide - Page 104
5. Open both of the blue tractor doors. Blue Tractor Doors 6. Lift the form off the tractor pins and pull the form out from the bottom of the printer. 1-82 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 105
: If you are removing this forms device to install a different forms device, make sure you change the selected forms device in the Configuration Menu. To remove the F2 forms device, follow these steps: 1. If forms are in the printer, unload them (see "Unloading Forms" on page 1-81), then continue - IBM 4230-4I3 | User Guide - Page 106
4. Close the blue tractor doors. 5. Push the metal bar at the bottom of the device toward the rear of the printer until the forms device unlocks. Metal Bar Bottom of Forms Device 6. Grasp the top of the forms device and lift it out. Top of Forms Device 1-84 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 107
Insertion Device (F3). Note: Make sure that the proper forms device is configured. See "Preparing for Forms Device Installation" on page 1-10 for the exact steps. o rm s D e v ic e F3 B o tto m o f F o r m s D e v ic e F in g e r G rip s Chapter 1. Setting Up the 4232 Printer Model 302 1-85 - IBM 4230-4I3 | User Guide - Page 108
into the printer behind the platen rod and align the ends of the device with the slots in the frame. Continue to lower the device until the ends of the device rest in the slots of the frame. To p o f Forms Device End of Device Slot in Frame Platen Rod 1-86 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 109
and then upward until both ends LOCK into place. F in g e r G rip s 6. To be sure that you have installed the forms device correctly, look at the following figure and compare it to your printer. Check both the left and right sides. Are the clips around the platen rod as shown? If so, you installed - IBM 4230-4I3 | User Guide - Page 110
an F3 forms device paper door. To change paper doors, follow these steps: 1. Open the standard paper door to the position shown. Press the two tabs to release the door and slowly pull the door toward you. Remove the standard paper door. Slot Ta b Hinge Pins Paper Door 1-88 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 111
F3 paper door with both hands. Then align the grooves at the top of the door with the hinge pins on each side of the printer. Be sure that you align the door at the angle shown. Then slowly push the door in place. S lo t H in g e P in F3 Ta b Paper Door - IBM 4230-4I3 | User Guide - Page 112
of the forms chute so that the tab is under the chute. Ta b Chute b. Align the lower forms guide beside the blue forms guide/forms sensor. Then slide the lower forms guide to the left until it locks on. 2. Get cut forms that are at least 203.2 by 279.4 mm (8 by 11 in.). 1-90 User's Guide Model - IBM 4230-4I3 | User Guide - Page 113
S to p B lu e L o c k in g L e v e r L e ft S to p U pper F o rm s G u id e P o in te r R ig h t R o lle r A s s e m b ly If needed, use the white writing surface near the blue sliding guides to make pencil marks to help you line up the form. Chapter 1. Setting Up the 4232 Printer Model 302 1-91 - IBM 4230-4I3 | User Guide - Page 114
2. Lock the blue locking lever. Blue Locking Lever 3. Center the blue sliding guide between the roller assemblies. Blue Sliding Guide 4. Close the access cover. Then close the paper door by pulling it out and pushing it down until it latches. 1-92 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 115
displays NOT READY and then may display | 29 LINK ERROR Ignore this message until you have attached the printer to your computer. (Press Stop to turn off the alarm, if necessary.) 4. Press Test. The printer displays OPERATOR PRINT TESTS Printer Demonstration Chapter 1. Setting Up the 4232 - IBM 4230-4I3 | User Guide - Page 116
form until the top edge touches both the left and right feed rollers. Continue to hold the form. Lower Forms Guide The printer displays 4 PRESS LOAD 8. Press Load/Eject. As the printer begins to pull in the form, release the form. The Ready indicator comes on, and printing begins. 1-94 User's Guide - IBM 4230-4I3 | User Guide - Page 117
9. Wait for the printer to stop printing and the Ready indicator to go off. 10. The lines numbered 1 through 9 should print as shown on the sample printout, and the remainder of the printout should be clear and readable. Chapter 1. Setting Up the 4232 Printer Model 302 1-95 - IBM 4230-4I3 | User Guide - Page 118
not installed correctly, the printer can experience forms jamming, ribbon jamming, or an incorrect printer verification printout: Forms device Ribbon cartridge Forms. Repeat the Setup Instructions from page 1-6 if you suspect a ribbon, forms, or forms device installation problem. b. Press Enter or - IBM 4230-4I3 | User Guide - Page 119
a simple setup and checkout of the printer. IBM recommends that you print your power-on custom set (Custom Set A) factory defaults and save this printout for future reference. You are ready to attach the printer to your computer. Go to "Attaching the 4232 Printer Model 302 to Your Computer" on page - IBM 4230-4I3 | User Guide - Page 120
adjusts the gap from the print head to the platen rod based on the measured value. See "Automatic Forms Thickness Adjustment (AFTA)" on page 2-8 for information on how the printer sets the forms thickness. Left Margin and Top of Form Position The adjustment of the first print position can affect the - IBM 4230-4I3 | User Guide - Page 121
moves closer to the paper, and the print becomes darker. Note: The print may not get darker if the ribbon is worn or if there is a problem with the print head. 3. To make the print lighter, press Lighter. The printer displays LIGHT | DARK The print head moves farther away from the paper, and - IBM 4230-4I3 | User Guide - Page 122
LIGHT | ---------| DARK DEFAULT DARKNESS This message tells you that the forms thickness setting is at the automatically set value. See "Understanding the Operator Panel" in IBM 4232 Printer Model 302 Operator Panel Instructions for more information on this setting. 1-100 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 123
by pressing Test. The printer displays OPERATOR PRINT TESTS Printer Demonstration 3. Press Scroll ↑ or Scroll ↓ until the printer displays OPERATOR PRINT TESTS Left Margin Alignment 4. Press Enter or Start to begin the test. The printer displays 13 DATA TO PRINT LOAD FORMS Chapter 1. Setting Up the - IBM 4230-4I3 | User Guide - Page 124
the top edge touches both the left and right feed rollers. Continue to hold the form. Lower Forms Guide The printer displays 4 PRESS LOAD 6. Press Load/Eject. The printer then displays Left Margin Position ᑍ xxx where xxx is the current value of the left margin position. 1-102 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 125
, you must save it in a Custom Set. See "Storing Configuration Parameters" in IBM 4232 Printer Model 302 Operator Panel Instructions for information on saving configurations. You may also adjust the left margin position without printing the row of H's by changing the Left Margin Position in the - IBM 4230-4I3 | User Guide - Page 126
touches both the left and right feed rollers. Continue to hold the form. Lower Forms Guide 2. Press Load/Eject. As the printer begins to pull in the form, release the form. The form loads to the top of form position. 3. If the first print line is not where you want it to be, press Micro ↑, Micro - IBM 4230-4I3 | User Guide - Page 127
correct position, press Set Top of Form. The alarm beeps and the printer displays TOP OF FORM SET Note: The limits for the top of form position adjustment from the default position is +101.6 and −8.47 mm (+4 and −0.34 in.). 5. Press Load/Eject to eject the form. 6. Repeat Steps 1 and 2 on page 1-104 - IBM 4230-4I3 | User Guide - Page 128
Test. The printer displays OPERATOR PRINT TESTS Printer Demonstration 3. Press Scroll ↓ or Scroll ↑ until the printer displays OPERATOR PRINT TESTS Bidirectional Adjustment 4. Press Enter or Start to begin this test. The printer displays 13 DATA TO PRINT LOAD FORMS 1-106 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 129
5. Carefully feed the form under the lower forms guide. Use the left edge of the lower forms guide to help feed the form in straight. Feed the form until the top edge touches both the left and right feed rollers. Continue to hold the form. Low er F o rm s G u id e The printer displays 4 PRESS LOAD - IBM 4230-4I3 | User Guide - Page 130
The printer displays Bidirectional Adjustment ᑍ 1-108 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 131
displays the same number of arrows that were printed beside the best print sample line. Press Enter to set this as the new default value. The printer then prints another line to demonstrate the new default (you will need to load another form), and the test is complete. or Press Stop to end the - IBM 4230-4I3 | User Guide - Page 132
Unloading Forms To unload forms from the F3 forms device: 1. Press Load/Eject. 2. Open the acoustic cover. 3. Remove the form from the top of the printer. 1-110 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 133
: If you are removing this forms device to install a different forms device, make sure you change the selected forms device in the Configuration Menu. To remove the F3 forms device, follow these steps: 1. If forms are in the printer, unload them (see "Unloading Forms" on page 1-110); then continue - IBM 4230-4I3 | User Guide - Page 134
4. Push the bottom of the device toward the rear of the printer until it unlocks. Finger Grips 5. Grasp the top of the forms device and lift it out. To p o f Forms Device Platen Rod 1-112 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 135
. With a firm grasp, slide the lower forms guide to the right off the blue forms guide/forms sensor. Be sure that the tab clears the bottom of the chute before pulling the lower forms guide away from the printer. Store the lower forms guide with your F3 forms device. 7. If you are removing the F3 - IBM 4230-4I3 | User Guide - Page 136
Cover To reinstall the acoustic cover over the paper exit area, follow these steps: Note: The figure in this section shows the rear of the printer. 1. Locate the slots near the paper exit area of the access cover. Bracket Bracket Latch Slot Latch Slot Rear View 1-114 - IBM 4230-4I3 | User Guide - Page 137
h B ra c k e t L a tc h L a tc h e d P o s itio n L a tc h e d P o s itio n R e a r V ie w 3. Pivot the acoustic cover until it is closed over the paper exit area. Chapter 1. Setting Up the 4232 Printer Model 302 1-115 - IBM 4230-4I3 | User Guide - Page 138
to Your Computer This section provides specific instructions on attaching the printer to your computer. Supported devices include: IBM Personal Computer IBM Personal System/2* IBM RISC System/6000* IBM AS/400* with ASCII controller IBM 4033 LAN Adapter. | IBM System/390 Connecting to the Parallel - IBM 4230-4I3 | User Guide - Page 139
To attach a parallel cable: | 1. Attach the adapter cable (IBM part number 04H5053) by pushing | the cable connector into the printer port. | 2. Push the clips at each end of the connector into the notches on | the adapter cable. | 3. Then attach the parallel interface cable to the - IBM 4230-4I3 | User Guide - Page 140
You no longer need to have access to the rear of the printer. Position the printer so that the front edge aligns with the front edge of your printer stand or table. 8. Refer to your computer system documentation for information on attaching the cable to your computer. 1-118 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 141
you connect or disconnect the power cord or other cables. If the machine has cables other than the power cord, you must connect them Attach the serial interface cable by pushing the connector into the printer port. 2. Tighten the two locking screws to hold the cable in place. Chapter 1. Setting Up - IBM 4230-4I3 | User Guide - Page 142
You no longer need to have access to the rear of the printer. Position the printer so that the front edge aligns with the front edge of your printer stand or table. 6. Refer to your computer system documentation for information on attaching the cable to your computer. 1-120 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 143
you to your IBM 4232 Printer Model 302. It describes the various parts of your printer and shows you their locations. This chapter also includes general information about the different forms devices that are available and instructions about caring for your new printer. © Copyright IBM Corp. 1993 - IBM 4230-4I3 | User Guide - Page 144
Printer The printer has the following parts: Print Head Ribbon Power Switch Access Cover Operator Panel Blue Forms Guide/Forms Sensor (under paper door) Model and Serial Number Paper Door Model Identification Figure 2-1 is an enlargement of a plate on the bottom-front area of the printer. TYPE - IBM 4230-4I3 | User Guide - Page 145
Off (O) to On (|). 3. Anytime you turn the power On (|), you should verify the top of form position before running a job. See Chapter 1, "Setting Up the 4232 Printer Model 302" for adjusting the top of form position for your forms device. Warning: If you turn the power Off (O) while data is in the - IBM 4230-4I3 | User Guide - Page 146
is complete, a power-on error has occurred. If you have not loaded any forms or the printer is not communicating with the host, the printer may display an error. If an error appears, follow the instructions for "Using the Status Code and Problem Listings" on page B-2. 2-4 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 147
Opening the front paper door: Gives you access to the front area of the printer where paper is loaded Provides access for loading forms devices Causes printing and forms movement to slow down. Note: The printer may also display status code 090. See "Status Codes" on page B-3 for more information - IBM 4230-4I3 | User Guide - Page 148
last form fed past it. The printer stops printing after it prints the last line on the last form. A forms sensor for detecting the presence of a form and activating the Load/Eject key for the Automatic Load feature with the Dual Purpose Forms Device (F2). A paper jam detector. 2-6 User's Guide Model - IBM 4230-4I3 | User Guide - Page 149
guide called a lower forms guide that fits over the sensor. Low er F o rm s G u id e The lower forms guide works as: A guide for aligning the cut sheet form. The sensor works as: A sensor for detecting the presence of a form and activating the Load/Eject key. Chapter 2. Getting to Know Your Printer - IBM 4230-4I3 | User Guide - Page 150
bar with a flat surface. The platen rod is part of the base printer and is easy to identify when no forms device is installed. You need to know the location of the platen rod for installing the forms device, loading forms, and aligning the first print line. Platen Rod 2-8 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 151
Model 302 Operator Panel This section describes each part of the operator panel. For a detailed description on using the operator panel, see IBM 4232 Printer Model 302 Operator Panel Instructions. IBM 4232 Printer Model 302 Quick Reference Guide also provides a brief description of panel functions - IBM 4230-4I3 | User Guide - Page 152
Parameter Values" in IBM 4232 Printer Model 302 Operator Panel Instructions Setting Display Language "Using Printer Setup Parameters" in IBM 4232 Printer Model 302 Operator Panel Instructions Using Operator Print Tests Chapter 4, "Using the Operator Print Tests." 2-10 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 153
. Ready Indicator The Ready indicator has two operating conditions: On The printer is ready to print. Off The printer is not ready to print. Processing Indicator The Processing indicator has three operating conditions: On The printer is currently processing data. Off There is no data to be - IBM 4230-4I3 | User Guide - Page 154
Reference. Operation Group Cancel Print Display Interface Form Feed Hex Print Line Feed Load/Eject Set Top of Form Start Stop Test. For a detailed description of each key, see "Understanding the Operator Panel" in IBM 4232 Printer Model 302 Operator Panel Instructions. 2-12 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 155
inch (CPI) Lines per inch (LPI) Maximum print position (MPP) Maximum page length (MPL) Print language Display language System interface Print quality Alarm setting. See IBM 4232 Printer Model 302 Operator Panel Instructions for the procedures to check or change each of the parameter values. Chapter - IBM 4230-4I3 | User Guide - Page 156
printer is in test mode (Operator Print Tests). Ready and Not Ready Ready - The printer is ready when you press Start and there are no error conditions. The printer The printer displays READY unless an information message overrides ready or the printer is offline. Not Ready - The printer is - IBM 4230-4I3 | User Guide - Page 157
types of forms (paper) in your printer: Continuous forms (F1 and F2 forms devices) Cut forms (F3 and F4 forms devices). The forms may be blank or preprinted. The forms may be single-part or multiple-part, with or without carbon paper. Keep in mind the following as you work with forms: Inspect all - IBM 4230-4I3 | User Guide - Page 158
with very thin forms) or work that requires minimum operator intervention. See "Installing and Using the Continuous Forms Device (F1)" on page 1-18 for information on installing and removing the forms device, loading and unloading forms, and adjusting the device. 2-16 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 159
corner of the device. Use this device when printing work that requires you to separate the continuous forms between transactions and for most general printing requirements on continuous forms. Use the tear bar to separate the printed forms. Also, the automatic loading feature (autoload) is enabled - IBM 4230-4I3 | User Guide - Page 160
Finger Grips The device has an F3 by itself in the upper left corner of the device. Use this device for printing cut forms for correspondence, individual invoice forms, and so on. See "Installing and Using the Document Insertion Device (F3)" on page 1-85 for information on installing and removing - IBM 4230-4I3 | User Guide - Page 161
is used for automatic feeding and printing of cut forms. It can feed paper from one of three bins or a manual insertion slot. The Auto Sheet Feeder Device (F4) consists of two parts: (1) a forms transport device (shown above) that mounts inside your printer, and (2) a sheet feeder that sits in - IBM 4230-4I3 | User Guide - Page 162
printer problem is listed first. There is also an inspection procedure for the forms devices to help you find and remove paper jams. If you cannot resolve the problem using this information, contact your service representative. Relocation Instructions Be sure that you tape or tie down the print head - IBM 4230-4I3 | User Guide - Page 163
to keep it clean. Be sure that you use the correct IBM ribbon cartridge (IBM part 1040580 or IBM part 1040440). Do not place liquid containers near the printer. Keep the access cover closed except when replacing the ribbon or changing the forms. Do not let objects (rubber bands, paper clips, and so - IBM 4230-4I3 | User Guide - Page 164
the parameter values agree with the application you are to print. See the procedures for setting your parameter values in IBM 4232 Printer Model 302 Operator Panel Instructions. 4. Load forms. When you load forms, be sure that you use the correct forms loading procedure and do all of the following - IBM 4230-4I3 | User Guide - Page 165
may have to check with the programmer or computer operator if the printed results do not appear the way you expect. Stopping or Canceling a Print Job To stop the current print job, follow these steps: 1. Press Stop. The printer stops printing. 2. To continue printing the same print job, press Start - IBM 4230-4I3 | User Guide - Page 166
2-24 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 167
remove and replace the ribbon cartridge and how to make ribbon adjustments. Warning: Damage to the printer can occur if you do not use IBM ribbons (IBM part 1040580 or 1040440) especially designed for the 4232 Printer Model 302. Call Lexmark at 1-800-438-2468 to order ribbons. R ib b o n C a rtrid - IBM 4230-4I3 | User Guide - Page 168
To remove an existing ribbon cartridge, follow these steps: 1. If the power is Off (O), go to Step 3. 2. If the power is On (|), press Stop. The printer displays NOT READY 3. Open the access cover. Access Cover 4. Slide the print head to the center of the printer. 3-2 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 169
may find it easier to remove the ribbon guide by lifting the right side of the guide first and then pulling up the left side of the guide. R ib b o n G u id e 6. Pull the ribbon cartridge up until it snaps free. Remove the ribbon cartridge from the printer. Note: You may find it easier to remove - IBM 4230-4I3 | User Guide - Page 170
the ribbon. If the ribbon does not move, contact your place of purchase and replace the ribbon cartridge. Remove Yellow Clip Blue Ribbon Advance Knob 3-4 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 171
ribbon cartridge onto the metal post. Be sure that the plastic tab on the bottom of the ribbon cartridge aligns with the hole in the printer casting. Ta b B lu e S lo tte d O p e n in g M e ta l P o s t 5. Press the cartridge down firmly to snap it into place. Chapter 3. Replacing Your Ribbon - IBM 4230-4I3 | User Guide - Page 172
6. Align the holes in the ribbon guide with the ribbon guide posts on the print head carrier. Press the guide all the way down on the ribbon guide posts until the tops of the posts are even with the top of the ribbon guide. Ribbon Guide Ribbon Guide Posts 3-6 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 173
ribbon cartridge correctly, check that: a. The left side of the ribbon cartridge is securely snapped onto the printer. The right side fits over the ribbon drive post but does not latch down. b. There are no twists or folds in the ribbon. c. The ribbon is not catching on the print head. d. The ribbon - IBM 4230-4I3 | User Guide - Page 174
head and no folds are in the ribbon. d. When printing is satisfactory, close the access cover and continue with your print jobs. You have completed installing a ribbon cartridge. If you have any printing problems, see Appendix B, "Problem Solving" to determine the probable cause. 3-8 User's Guide - IBM 4230-4I3 | User Guide - Page 175
are larger than the required page dimensions, the settings are not changed. General Test Instructions To enter the Operator Print Tests menu, press Test when the printer is not ready. The printer displays OPERATOR PRINT TESTS Printer Demonstration The Printer Demonstration test is the first test - IBM 4230-4I3 | User Guide - Page 176
specific instructions. While a test is running, pressing Stop or Cancel Print halts the test. If you press Stop, the display returns to the Operator Print Tests menu. If you press Cancel Print, the printer exits test mode, performs a partial reset, and becomes online ready. 4-2 User's Guide Model - IBM 4230-4I3 | User Guide - Page 177
verify parts of the printer mechanism. Note: The printer can perform this test without being connected to a computer. To begin the printer demonstration: 1. Enter the Operator Print Tests (see "General Test Instructions" on page 4-1). The printer displays OPERATOR PRINT TESTS Printer Demonstration - IBM 4230-4I3 | User Guide - Page 178
Test Instructions" on page 4-1). The printer displays OPERATOR PRINT TESTS Printer Demonstration 2. Press Scroll ↓ or Scroll ↑ until the printer displays OPERATOR PRINT TESTS Top of Form Alignment 3. Press Enter or Start to begin the test. The printer prints a single line of H's. 4-4 User's Guide - IBM 4230-4I3 | User Guide - Page 179
. 7. Press Set Top of Form to set the new top of form position. The alarm beeps and the printer displays TOP OF FORM SET 8. Press Cancel Print to exit the test and make the printer ready. Press Stop to exit the test and return to the Test Menu (see "General Test Instructions" on page 4-1). Note: The - IBM 4230-4I3 | User Guide - Page 180
of the tractor pins for continuous forms and from the left edge of a cut form. To align the left margin position, follow these steps: 1. Enter the Operator Print Tests (see "General Test Instructions" on page 4-1). The printer displays OPERATOR PRINT TESTS Printer Demonstration 2. Press Scroll ↑ or - IBM 4230-4I3 | User Guide - Page 181
↓ until the printer displays the desired value for the left margin position. For each change in value, the left margin is changed 0.686 mm (0.027 in.). 5. Press Enter. * An asterisk ( ) appears in front of the selected value. The forms advance one line and the row of H's prints again. This value - IBM 4230-4I3 | User Guide - Page 182
on saving configurations. You may also adjust the left margin without printing the row of H's by changing the left margin position in the Configuration Menu. (See "Using Print Format and Quality Parameters" in IBM 4232 Printer Model 302 Operator Panel Instructions.) 4-8 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 183
4-11 for sample printouts. Printer configurations can be checked by entering the configuration menus. To print the printer configuration: 1. Enter the Operator Print Tests (see "General Test Instructions" on page 4-1). The printer displays OPERATOR PRINT TESTS Printer Demonstration 2. Press Scroll - IBM 4230-4I3 | User Guide - Page 184
| Figure 4-1. Sample Printer Configuration Printout - Parallel Attached 4-10 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 185
| Figure 4-2. Sample Printer Configuration Printout - Serial Attached Chapter 4. Tests 4-11 - IBM 4230-4I3 | User Guide - Page 186
2. Press Scroll↓ or Scroll↑ until the printer displays OPERATOR PRINT TESTS Printer Verification 3. Press Enter or Start to begin the test. The Ready indicator goes on and printing begins. The verification printout is complete when the Ready indicator goes off. 4-12 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 187
The printout should look similar to: Chapter 4. Tests 4-13 - IBM 4230-4I3 | User Guide - Page 188
printout is not similar to the sample printout, go to Appendix B, "Problem Solving." d. Once you get a good printout, go to Step 5. 5. Press Cancel Print to make the printer ready or Return to make the printer not ready (see "General Test Instructions" on page 4-1). 4-14 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 189
, follow these steps: 1. Enter the Operator Print Tests (see "General Test Instructions" on page 4-1). The printer displays OPERATOR PRINT TESTS Printer Demonstration 2. Press Scroll ↓ or Scroll ↑ until the printer displays OPERATOR PRINT TESTS Bidirectional Adjustment 3. Press Enter or Start - IBM 4230-4I3 | User Guide - Page 190
The sample printout appears as follows: 4-16 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 191
the value, check the last line printed for acceptable quality and alignment. If the quality is not acceptable, return to Step 3 on page 4-15, otherwise, go to Step 6. 6. Press Cancel Print to make the printer ready or Return to make the printer not ready (see "General Test Instructions" on page - IBM 4230-4I3 | User Guide - Page 192
4-18 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 193
Appendix A. Training Guideline This appendix is a guideline for operator training. Those more familiar with the IBM 4232 Printer Model 302 operations can use this guideline to help teach a new operator about the printer. © Copyright IBM Corp. 1993, 1994 A-1 - IBM 4230-4I3 | User Guide - Page 194
of printer parts The use and functions of the operator panel keys Forms loading and unloading Ribbon changing Problem solving Model Forms device installation and checkout All operator panel functions and operation (including checking and changing parameter values) Print tests. A-2 User's Guide - IBM 4230-4I3 | User Guide - Page 195
and discuss the contents of Chapter 1, "Setting Up the 4232 Printer Model 302." 2. Show the operator IBM 4232 Printer Model 302 Quick Reference Guide IBM 4232 Printer Model 302 Operator Panel Instructions and discuss the contents of each. 3. The power cord should be unplugged before connecting or - IBM 4230-4I3 | User Guide - Page 196
off position and for tearing off the form at the tear bar toward the front of the printer h. Unloading forms, with emphasis on removing forms from the bottom of the printer. See "Installing and Using the Dual Purpose Forms Device (F2)" on page 1-53 for more information. A-4 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 197
form i. Removal of lower forms guide if another type of forms device is to be installed. See "Installing and Using the Document Insertion Device (F3)" on page 1-85 for more information. Auto Sheet Feeder (F4): See IBM 4232 Printer if the ribbon guide is properly seated and how to check for twists or - IBM 4230-4I3 | User Guide - Page 198
. See "Forms Device Inspection" on page B-24 for more information. 13. Show the operator "Checking and Changing Configuration Parameter Values" in IBM 4232 Printer Model 302 Operator Panel Instructions on parameter values. Show how to check and change parameter values. A-6 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 199
and ordering the following: Ribbon cartridges Paper. Also, the customer is responsible for following the instructions in the problem solving sections of Appendix B, "Problem Solving" before calling for service. For example, if the characters in a printout have missing dots, the customer should look - IBM 4230-4I3 | User Guide - Page 200
A-8 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 201
printer displays a status code, you need to know what action to take to recover from the displayed condition. This chapter lists the status codes and recovery actions and gives a list of problems, probable causes, and recovery actions for problems that do not display a status code. © Copyright IBM - IBM 4230-4I3 | User Guide - Page 202
your problem in the chart, read down the page to the "Solution," and do the recommended recovery action. If you still cannot fix the problem, call for service. Note: A plus sign (+) in any error messages indicates that the printer has the Extended Memory feature installed. B-2 User's Guide Model - IBM 4230-4I3 | User Guide - Page 203
4. Check the maximum page length setting and correct it; then reload the form and restart the print job (see "Introducing the 4232 Printer Model 302" in IBM 4232 Printer Model 302 Product and Programming Description for more information on the maximum page length setting). Appendix B. Problems B-3 - IBM 4230-4I3 | User Guide - Page 204
correctly installed. 3. Clear the jam. 4. Be sure that nothing blocks the blue forms guide/forms sensor. 5. Reset the top of form position. (See Chapter 1, "Setting Up the 4232 Printer Model 302.") 6. Press Start. 7. Verify the printed output; if pages are damaged or data is lost, follow your local - IBM 4230-4I3 | User Guide - Page 205
setting is correct (see Chapter 1, "Setting Up the 4232 Printer Model 302"). 4 PRESS LOAD Document Insertion Device (F3): This is not an error condition. Press Load/Eject to position the form to the top of form position and enable printing. 5 MARGIN ERROR ADJUST MARGIN OR LINE LENGTH 1. Press Stop - IBM 4230-4I3 | User Guide - Page 206
2. Reenter the correct operation. 3. See IBM 4232 Printer Model 302 Operator Panel Instructions for more information. 1 LOAD MANUAL BIN PRESS STOP THEN START 1 LOAD MANUAL BIN PRESS STOP THEN ENTER 1 LOAD MANUAL BIN PRESS START TO CONTINUE Auto Sheet Feeder (F4): 1. Press Stop (only if the message - IBM 4230-4I3 | User Guide - Page 207
and turn the power On (|). 4. Make sure the Forms Device parameter value is correct. 13 DATA TO PRINT LOAD FORMS Document Insertion Device (F3): 1. Place paper in the load position. The printer displays 4 PRESS LOAD 2. Press Load/Eject to load paper. Printing continues. Appendix B. Problems B-7 - IBM 4230-4I3 | User Guide - Page 208
Dual Purpose Forms Device (F2): Inserting paper under the blue tractor doors and pressing Start will display the 016 message. Press Stop, then Load/Eject to advance the paper under the print head. This message could also display if the paper present sensor becomes dirty. B-8 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 209
the sensor in place by pushing it down with a finger. 4. Clean the front surface, opposite the wires and closest to the paper, with a cotton swab or a piece of cloth. 5. Replace the ribbon. 6. Turn the power On (|). If this does not correct the false reading, call for service. Appendix B. Problems - IBM 4230-4I3 | User Guide - Page 210
Off (O). 2. Wait 10 seconds, then turn the power On (|). 3. If the printer displays this status code again, or if the printer displays 66 PRINTER BOARD FAILURE SEE USER'S GUIDE call for service. 21 RECEIVE BUFFER OVERRUN PRESS STOP THEN CANCEL PRINT 23 TRANSMIT BUFFER OVERRUN PRESS STOP THEN CANCEL - IBM 4230-4I3 | User Guide - Page 211
still displays, call for service. 42 MACHINE CHECK SEE USER'S GUIDE 43 MACHINE CHECK SEE USER'S GUIDE 44 MACHINE CHECK SEE USER'S GUIDE 1. Turn the power Off (O). 2. Wait 10 seconds, then turn the power On (|). 3. If the printer displays the message again, call for service. Appendix B. Problems B-11 - IBM 4230-4I3 | User Guide - Page 212
5 MACHINE CHECK SEE USER'S GUIDE 51 MACHINE CHECK SEE USER'S GUIDE 52 MACHINE CHECK SEE USER'S GUIDE 53 MACHINE CHECK SEE USER'S GUIDE 55 MACHINE CHECK SEE USER'S GUIDE 56 MACHINE CHECK SEE USER'S GUIDE 58 PRINTER BOARD FAILURE SEE USER'S GUIDE 1. Press Stop. 2. Be sure that the print head movement - IBM 4230-4I3 | User Guide - Page 213
64 MACHINE CHECK SEE USER'S GUIDE 65 NO ATTACHMENT CARD SEE USER'S GUIDE 1. Turn the power Off (O). 2. Wait 10 seconds, then turn the power On (|). 3. If the printer displays this status code again, call for service. 66 PRINTER BOARD FAILURE SEE USER'S GUIDE 1. Turn the power Off (O). 2. Wait 10 - IBM 4230-4I3 | User Guide - Page 214
FAILURE SEE USER'S GUIDE 76 PRINTER BOARD FAILURE SEE USER'S GUIDE 1. Turn the power Off (O). 2. Wait 10 seconds, then turn the power On (|). 3. If the power-on test is successful, resubmit the print job. 4. If the printer displays this status code again, call for service. 89 RIBBON JAM CHECK RIBBON - IBM 4230-4I3 | User Guide - Page 215
message after you press Load/Eject to eject the forms when F2 Eject Mode is set to Delayed Eject. See "Selecting Performance Parameters" in IBM 4232 Printer Model 302 Operator Panel Instructions. The printer displays 3 FORMS EJECTED PRESS LOAD after the forms are ejected. Appendix B. Problems B-15 - IBM 4230-4I3 | User Guide - Page 216
started, the printer runs at a reduced speed if either the access or the paper door cover is left open. | 97 FUNCTION NOT AVAILABLE | MENU LOCKED | This message is displayed when Menu is pressed when the Menu | Lock feature is enabled. Contact your system programmer. B-16 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 217
again, call for service. A4 MACHINE CHECK SEE USER'S GUIDE 1. Install a new ribbon. 2. Turn the power Off (O). 3. Wait 10 seconds, then turn the power On (|). 4. If the printer displays this status code again, call for service. A9 FUNCTION NOT AVAILABLE USE DURING PRINTING The printer displays this - IBM 4230-4I3 | User Guide - Page 218
FAILURE SEE USER'S GUIDE 316 PANEL COMMUNICATION FAILURE SEE USER'S GUIDE 32 PANEL COMMUNICATION FAILURE SEE USER'S GUIDE 1. Turn the power Off (O). 2. Wait 10 seconds, then turn the power On (|). 3. If the printer displays this status code again, call for service. B-18 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 219
'S GUIDE 7E PRINTER BOARD FAILURE SEE USER'S GUIDE 7F PRINTER BOARD FAILURE SEE USER'S GUIDE 7F1 PRINTER BOARD FAILURE SEE USER'S GUIDE 1. Turn the power Off (O). 2. Wait 10 seconds, then turn the power On (|). 3. If the printer displays this status code again, call for service. Appendix B. Problems - IBM 4230-4I3 | User Guide - Page 220
Storing Configuration Parameters" in IBM 4232 Printer Model 302 Operator Panel Instructions.) 1. Turn the power Off (O). 2. Wait 10 seconds, then turn the power On (|). 3. If the printer displays this status code again, call for service. Axx APPLICATION CHECK SEE USER'S GUIDE 1. Press Stop. 2. Press - IBM 4230-4I3 | User Guide - Page 221
FAILURE SEE USER'S GUIDE FF8 PRINTER BOARD FAILURE SEE USER'S GUIDE FF9 PRINTER BOARD FAILURE SEE USER'S GUIDE | FFB NO ATTACHMENT | SEE USER'S GUIDE FFD PRINTER BOARD FAILURE SEE USER'S GUIDE FFE PRINTER BOARD FAILURE SEE USER'S GUIDE 1. Turn the power Off (O). Appendix B. Problems B-21 - IBM 4230-4I3 | User Guide - Page 222
not remain on. If they remain on more than 30 seconds: 1. Turn the power Off (O). 2. Wait 10 seconds, then turn the power On (|). 3. If the printer displays the same message for more than 30 seconds, call for service. B-22 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 223
Problem List Index Table B-1. Forms Problems Problem Forms do not advance or overprint occurs Forms buckle, wrinkle, jam, or tear Forms do not feed into printer Forms do not stack Erratic or intermittent forms movement Page B-27 B-28 B-29 B-31 B-31 Table B-2. Print Quality/Ribbon Problems Problem - IBM 4230-4I3 | User Guide - Page 224
place Overprinting Characters off registration Printing off forms Page B-36 B-36 B-27 B-27, B-33, B-32 B-32 Forms Device Inspection If you have form feeding problems and the printer does not display a status code, do the following procedure before calling for service. See Figure B-1 on page B-25 - IBM 4230-4I3 | User Guide - Page 225
. For the F1 and F2 forms devices, check that the tractor pins move when you turn the gear. For the F2, F3, and F4 forms devices, be sure that the feed rolls also move when you turn the gear. If manually turning the gears or rollers does not fix the problem, go to the next - IBM 4230-4I3 | User Guide - Page 226
Document Insertion Device (F3) Left Roller Assembly Right Roller Assembly Feed Rolls Auto Sheet Feeder (F4) Gears Roller Assemblies Figure B-2. F3 and F4 Forms Devices B-26 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 227
top of the printer. Causes are listed for each problem in order of priority. Problem: Forms do not advance or overprint occurs 1: The forms device is defective. Solution: Inspect the forms device (see "Forms Device Inspection" on page B-24). 2: The forms device is not snapped in. Solution: Check the - IBM 4230-4I3 | User Guide - Page 228
this problem can occur more often. 7: The ribbon is twisted or folded. Solution: Check the ribbon for folds or twists. 8: The forms contain excessive moisture. | Solution: Keep the forms in a cool, dry place before using them, | or place the forms in the printer area for 24 hours. B-28 User's Guide - IBM 4230-4I3 | User Guide - Page 229
is defective. Solution: See the "Forms Device Inspection" on page B-24. Problem: Forms jam or do not feed into printer 1: The forms device is installed incorrectly. Solution: Check the forms device installation (see Chapter 1, "Setting Up the 4232 Printer Model 302"). 2: The ribbon is twisting - IBM 4230-4I3 | User Guide - Page 230
Problem: Forms do not feed past print head 1: The Automatic Forms Thickness Adjustment (AFTA) setting needs to be changed. Solution: See the procedure for adjusting the forms thickness setting through the operator panel (based on your forms device) in Chapter 1, "Setting Up the 4232 Printer Model - IBM 4230-4I3 | User Guide - Page 231
Problem: Forms do not stack correctly 1: The forms do not stack correctly on the table behind the printer. Solution: Use the recommended table (see IBM 4232 Printer Model 302 Planning and Site Preparation Guide). Note: Up to 101.6 mm (4 in.) of forms may stack on the table behind the printer without - IBM 4230-4I3 | User Guide - Page 232
Printer Model 302" for information on adjusting these settings. If none of the previous problems apply to your forms problem, or if the solution does not solve your problem, be sure that you do the forms device inspection steps (see "Forms Device Inspection" on page B-24). B-32 User's Guide Model - IBM 4230-4I3 | User Guide - Page 233
Solution: Check the forms device installation. See Chapter 1, "Setting Up the 4232 Printer Model 302." 5: The print head or printer is failing. Solution: Do the printer test. See Chapter 4, "Using the Operator Print Tests." If your print head is defective, call for service. Appendix B. Problems B-33 - IBM 4230-4I3 | User Guide - Page 234
Up the 4232 Printer Model 302." 2: The ribbon guide is seated incorrectly. Solution: Press down on the ribbon guide. See Chapter 3, "Replacing Your Ribbon." 3: The print head is defective. Solution: Do the printer tests. If there is still a problem, call for service. B-34 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 235
needs to be changed. Solution: See the procedure for adjusting the forms thickness setting through the operator panel (based on your forms device) in Chapter 1, "Setting Up the 4232 Printer Model 302." 3: The print head is catching on the ribbon. Solution: Call for service. Appendix B. Problems B-35 - IBM 4230-4I3 | User Guide - Page 236
selected. Solution: See "Using Printer Setup Parameters" in IBM 4232 Printer Model 302 Operator Panel Instructions for information on selecting language sets. Problem: First print character in wrong place 1: Left margin or top of form is not properly aligned. Solution: Check the left margin and top - IBM 4230-4I3 | User Guide - Page 237
either the F1 or F2 form feed device, you can use continuous forms. If your printer is equipped with either the F3 or F4 form feed device, you can use cut sheet forms. See the following information on the physical characteristics of forms for each type of device. © Copyright IBM Corp. 1993, 1994 - IBM 4230-4I3 | User Guide - Page 238
lb). Individual sheets below this limit should be tested by the user. Performance Considerations For optimum performance, printing should be restricted to 6.4 mm (0.25 in.) from all edges, holes, or folds on the forms. Forms are available from IBM or any forms supplier. C-2 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 239
Dimensions Forms Width Length Maximum 381 mm (15 in.) 355.6 mm (14 in.) Minimum 76.2 mm (3 in.) 177.8 mm (7 in.) Thickness The thickness of all forms should be a minimum of 0.08 mm (0.003 in.) and a maximum of 0.25 mm (0.010 in.). Acceptable print quality will be provided when using single-part - IBM 4230-4I3 | User Guide - Page 240
before regular use. Dimensions The paper sizes shown in the following table include both single-part and multiple-part cut sheets. Note that the term Length applies to the paper dimension parallel to the of 0.086 mm (0.0034 in.) and a maximum of 0.177 mm (0.0046 in.). C-4 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 241
24 lb), 25% or 50% cotton content plain paper. Restrict printing to 6.35 mm (0.25 in.) from the left and right part forms, see IBM 4232 Printer Model 302 Auto Sheet Feeder General Information. Some forms such as highly embossed papers (many stock certificates), coated papers, and multiple-part forms - IBM 4230-4I3 | User Guide - Page 242
free of chads and crimps to avoid false form jam errors. Forms should be strong enough to prevent tearing of feed holes. Label forms should be tested for satisfactory forms handling, print registration, and print quality. Do not use forms that have started to come apart. C-6 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 243
fresh print and cause smearing. - Do not use forms with holes. For the F4 forms device: - Do not mix or interleave paper of different sizes or compositions in the same input bin. - Do not use forms with holes, cut-outs, or windows. - Do not use envelopes or card stock. Appendix C. Forms Information - IBM 4230-4I3 | User Guide - Page 244
When you design the forms layout for your printer, keep the physical dimensions and forms quality in mind. See Figure C-1 on page C-10 and Figure C-2 on page C-11 and the following information to obtain best results when printing. A Form Width Maximum: 381 mm (15 in.) for F1, F2, or F3 356 mm (14 - IBM 4230-4I3 | User Guide - Page 245
D Last Print Position For continuous forms: The minimum distance between the center of the right margin holes and the end of the last print position used should be 6.4 mm (0.25 in.). For cut forms: The minimum distance between the right edge of the form and the end of the last print position used - IBM 4230-4I3 | User Guide - Page 246
A C D Pos. 1 136 Positions at 10 CPI 163 Positions at 12 CPI 204 Positions at 15 CPI 227 Positions at 16.7 CPI 233 Positions at 17.1 CPI 272 Positions at 20 CPI B Perforation | Figure C-1. Form Design Considerations - Continuous Forms C-10 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 247
o s itio n s a t 1 0 C P I 1 6 3 P o s itio n s a t 1 2 C P I 2 0 4 P o s itio n s a t 1 5 C P I 2 2 7 P o s itio n s a t 1 6 .7 C P I 2 3 3 P o s itio n s a t 1 7 .1 C P I 2 7 2 P o s itio n s a t 2 0 C P I B | Figure C-2. Form Design Considerations - Cut Forms Appendix C. Forms Information C-11 - IBM 4230-4I3 | User Guide - Page 248
C-12 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 249
IBM Product Noise Emission Values The following tables show the noise emission values for the 4232 Printer Model 302. Table D-1. 4232 Printer emission levels at the one-meter positions for a production series of machines. All measurements are made in accordance with the American National Standards - IBM 4230-4I3 | User Guide - Page 250
D-2 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 251
| Appendix E. Cabling Information | Serial Attachment | The printer attaches to a host or controller by one of two serial | interfaces, RS-232C or RS-422A. - RXD Receive Data | 17 + RXD Receive Data | 19 - TXD Transmit Data | 25 + TXD Transmit Data © Copyright IBM Corp. 1993, 1994 E-1 - IBM 4230-4I3 | User Guide - Page 252
Serial Ports | Interface Cable Feature Bulk Cable IBM Standard | Type Part Number Number Part Number Length | RS-232C 8509386 9386 Cables for AS/400 Workstation | Controllers | Interface | Type Cable Part Number Feature Number IBM Standard Length | RS-232C 21F4342 4342 12.2 m (40 ft - IBM 4230-4I3 | User Guide - Page 253
| Cable Configurations | Cable configurations depend on the computer or devices and | machines in the controlling system. | The following diagrams show some of the possible configurations for | the RS-232C and RS-422A connection. | RS-232C | Local Simplex - - IBM 4230-4I3 | User Guide - Page 254
) DTR (5) CTS (6) DSR (4) RTS | Note: This configuration is compatible with cable IBM part 8509386. | Local Duplex - XON/XOFF Pacing, Status Reporting Computer SG (7) TXD (2) RXD (3) DTR (20) CTS (5) RTS (4) DSR (6) Printer (7) SG (2) TXD (3) RXD (20) DTR (5) CTS (4) RTS (6) DSR | Local Duplex - IBM 4230-4I3 | User Guide - Page 255
| Local Duplex - XON/XOFF Pacing, Status Reporting C o m p u te r SG (7 ) TX D (2 ) RXD (3 ) D T R (2 0 ) DSR (6 ) RTS C TS (4 ) (5 ) P r in te r (7 ) S G (2 ) T X D (3 ) R X D (2 0 ) D T R (6 ) D S R (4 ) R T S (5 ) C T S | RS-422A C o m p u te r - TXD + TXD - RXD + RXD P rin te r (1 - IBM 4230-4I3 | User Guide - Page 256
Attachment | The 4232 supports the IBM Parallel Printer Interface. A single 36-pin | connector is mounted on the adapter card. | The PC-parallel interface attaches to the host with a standard PC | Parallel Printer cable (IBM part 1525612) up to 1.8 m (6 ft) in length. | IBM Parallel Connector Pin - IBM 4230-4I3 | User Guide - Page 257
adjustment (AFTA). A printer mechanism that measures the forms thickness and adjusts the gap from the print head to the platen rod accordingly. Auto Sheet Feeder (ASF) (F4). A mechanically operated device, made up of two major components: the Auto Sheet Feeder mechanism, © Copyright IBM Corp. 1993 - IBM 4230-4I3 | User Guide - Page 258
(bps). bezel. A surrounding or retaining part such as the cable connector support. bidirectional. Printing in either direction, right to left or left to right. blue forms guide/forms sensor. See forms guide/forms sensor. blue forms tension knob. See forms tension knob. blue ribbon advance knob. See - IBM 4230-4I3 | User Guide - Page 259
part of a form to the printing position. L left margin (LM). The area between the left edge of the display or paper and the leftmost character position. forms device. One of four mechanical paper handling devices that can be installed in the 4232 Printer Model 302s. forms guide/forms sensor - IBM 4230-4I3 | User Guide - Page 260
| the cause of the problem. Maintenance Information Manual (MIM). A maintenance document that gives an IBM service representative a step-by-step procedure for installing, removing, and servicing components of the product. maximum page length (MPL). The total number of print lines from one top margin - IBM 4230-4I3 | User Guide - Page 261
contact between equipment and the main electricity supply. print head. That part of the printer that prints data. print head carrier. Used to hold the print head and ribbon guide posts as they slide along the platen. print quality. The quality of printed output relative to existing standards and in - IBM 4230-4I3 | User Guide - Page 262
A bar that has an edge used to separate continuous forms after they have printed. separated using the tear bar on the F2 forms device. top of form. A horizontal print line, near the top of the paper, above which the printer will not print. tractor. The mechanism that controls movement of continuous - IBM 4230-4I3 | User Guide - Page 263
characters per inch (CPI) 2-13 checklist, parts 1-2 Continuous Forms Device (F1) adjustments forms tension 2-22 forms thickness setting 1-35 horizontal print position 1-42 print alignment 1-46 tractor tension 1-37 vertical print position 1-44 check out installation 1-20 installing 1-18 introduction - IBM 4230-4I3 | User Guide - Page 264
F1 (Continuous Forms Device) check out installation 1-20 install the 1-18 load forms 1-23 prepare to load F1 forms 1-21 print verification test 1-30 F2 (Dual Purpose Forms Device) check out installation 1-55 install the 1-53 load forms 1-57 prepare to load F2 forms 1-56 X-8 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 265
load F3 forms 1-90 print verification test 1-95 inspection B-24 prepare for installation 1-12 forms guide, location and function 2-6 forms handling devices 2-16 forms information C-1 forms loading Continuous Forms Device 1-23 Document Insertion Device 1-91 Dual Purpose Forms Device 1-57 forms sensor - IBM 4230-4I3 | User Guide - Page 266
forms guide 2-7 M maintenance, printer 2-21 maximum page length (MPL) 2-13 maximum print position (MPP) 2-13 message display B-2 model identification 2-2 moving the printer 2-11 Ready 2-11 Unit Check 2-12 keys 2-12 panel keys 2-12 Ready indicator 2-11 Operator Print Tests 4-1 operator training A-1 - IBM 4230-4I3 | User Guide - Page 267
F3 forms 1-90 print verification test for the F3 forms device 1-95 install the ribbon cartridge 1-6 introduction 1-1 parts checklist 1-2 prepare for installation forms device 1-12 ribbon cartridge 1-6 printer problems 1-13 ribbon guide installation 1-8 problem determination 2-20, A-7 problem list - IBM 4230-4I3 | User Guide - Page 268
37, 1-68 S serial cable, attaching a 1-119 serial number 2-2 settings, printer 2-13 setup, printer check out ribbon cartridge installation 1-9 F1 (Continuous Forms Device) check out F1 forms device installation 1-20 install the 1-18 load forms in the F1 forms device 1-23 X-12 User's Guide Model 302 - IBM 4230-4I3 | User Guide - Page 269
device 1-95 install the ribbon cartridge 1-6 introduction 1-1 parts checklist 1-2 prepare for installation forms device 1-12 ribbon cartridge 1-6 printer problems 1-13 ribbon guide installation 1-8 side frames 2-20 six-part forms, using 2-15 starting a print job 2-22 states of operation 2-14 status - IBM 4230-4I3 | User Guide - Page 270
- IBM 4230-4I3 | User Guide - Page 271
- We'd Like to Hear from You 4232 Printer Model 302 User's Guide Publication No. SA24-4386-01 Overall, how for your responses. May we contact you? Yes No When you send comments to IBM, you grant IBM a nonexclusive right to use or distribute your comments in any way it believes appropriate - IBM 4230-4I3 | User Guide - Page 272
&@rcfaddr(1) PLACE POSTAGE STAMP HERE Fold and Tape Please do not staple Fold and Tape Readers' Comments - We'd Like to Hear from You SA24-4386-01 IBM® - IBM 4230-4I3 | User Guide - Page 273
- IBM 4230-4I3 | User Guide - Page 274
IBM® Part Number: 56G9390 Printed in U.S.A. SA24-4386- 1 56G939
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4232 Printer
Model 302
User’s Guide
SA24-4386-01