Milwaukee Tool 6185-20 Operators Manual - Page 5

Symbology, Extension Cords, Grounding, Assembly

Page 5 highlights

SYMBOLOGY Volts Amps Alternating Current/Direct Current No Load Revolutions per Minute (RPM) C US UL Listing for Canada and U.S. Approval Mark for Mexico EXTENSION CORDS Grounded tools require a three wire extension cord. Double insulated tools can use either a two or three wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. Refer to the table shown to determine the required minimum wire size. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. When using more than one extension cord to make up the total length, be sure each cord contains at least the minimum wire size required. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum wire size. Guidelines for Using Extension Cords • If you are using an extension cord outdoors, be sure it is marked with the suffix "W-A" ("W" in Canada) to indicate that it is acceptable for outdoor use. • Be sure your extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. • Protect your extension cords from sharp objects, excessive heat and damp or wet areas. Recommended Minimum Wire Gauge For Extension Cords* Extension Cord Length Nameplate Amps 25' 50' 75' 100' 150' 0 - 2.0 2.1 - 3.4 3.5 - 5.0 5.1 - 7.0 7.1 - 12.0 12.1 - 16.0 16.1 - 20.0 18 18 18 18 16 18 18 18 16 14 18 18 16 14 12 18 16 14 12 12 16 14 12 10 -- 14 12 10 -- -- 12 10 -- -- -- * Based on limiting the line voltage drop to five volts at 150% of the rated amperes. GROUNDING WARNING Improperly connecting ing wire can result in the groundthe risk of electric shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug pro- vided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged. If damaged, have it repaired by a MILWAUKEE service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. Grounded Tools (Three-Prong Plugs) Tools marked "Grounding Required" have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool's grounding system and must never be attached to an electrically "live" terminal. Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in Figure A. Fig. A Double Insulated Tools (Two-Prong Plugs) Tools marked "Double Insulated" do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association and the National Electrical Code. Double Insulated tools may be used in either of the 120 volt outlets shown in Figures Fig. B Fig. C B and C. ASSEMBLY WARNING To reduce the risk of unplug tool before injury, always changing or removing accessories or making adjustments. Only use accessories specifically recommended for this tool. Others may be hazardous. Installing, Adjusting, and Removing the Guard Guard Spindle Bolt WARNING To reduce the risk grinding, ALWAYS of injury when use the proper guard. ALWAYS properly install the guard. 1. To install the guard, unplug the tool and place it on its side on a level surface. Line up the tabs with the tab slots. Then press the guard down onto the tool. 2. Position the guard in the location which offers best control and guard protection. 5

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5
SYMBOLOGY
Volts
Amps
Alternating Current/Direct Current
No Load Revolutions per Minute (RPM)
C
US
UL Listing for Canada and U.S.
Approval Mark for Mexico
EXTENSION CORDS
Grounded tools require a three wire extension
cord. Double insulated tools can use either a two
or three wire extension cord. As the distance from
the supply outlet increases, you must use a heavier
gauge extension cord. Using extension cords with
inadequately sized wire causes a serious drop in
voltage, resulting in loss of power and possible tool
damage. Refer to the table shown to determine the
required minimum wire size.
The smaller the gauge number of the wire, the greater
the capacity of the cord. For example, a 14 gauge
cord can carry a higher current than a 16 gauge cord.
When using more than one extension cord to make
up the total length, be sure each cord contains at
least the minimum wire size required. If you are using
one extension cord for more than one tool, add the
nameplate amperes and use the sum to determine
the required minimum wire size.
Guidelines for Using Extension Cords
• If you are using an extension cord outdoors, be sure
it is marked with the suffix “W-A” (“W” in Canada)
to indicate that it is acceptable for outdoor use.
• Be sure your extension cord is properly wired
and in good electrical condition. Always replace a
damaged extension cord or have it repaired by a
qualified person before using it.
• Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
Recommended Minimum Wire Gauge
For Extension Cords*
Nameplate Amps
Extension Cord Length
25'
50'
75'
100'
150'
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
18
18
18
18
16
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
--
18
16
14
12
10
--
--
16
14
12
12
--
--
--
* Based on limiting the line voltage drop to five volts at 150%
of the rated amperes.
GROUNDING
WARNING
Improperly connecting the ground-
ing wire can result in the risk of
electric shock. Check with a qualified electrician
if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug pro-
vided with the tool. Never remove the grounding
prong from the plug. Do not use the tool if the
cord or plug is damaged. If damaged, have it
repaired by a MILWAUKEE service facility before
use. If the plug will not fit the outlet, have a
proper outlet installed by a qualified electrician.
Grounded Tools (Three-Prong Plugs)
Tools marked “Grounding Required” have a three
wire cord and three prong grounding plug. The plug
must be connected to a properly grounded outlet
(See Figure A). If the tool should electrically mal
-
function or break down, grounding provides a low
resistance path to carry electricity away from the
user, reducing the risk of electric shock.
The grounding prong in the plug is connected through
the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must
be the only wire connected to the tool's grounding
system and must never be attached to an electrically
“live” terminal.
Your tool must be plugged into an appro-
Fig. A
priate outlet, properly installed and
grounded in accordance with all codes
and ordinances. The plug and outlet
should look like those in Figure A.
Double Insulated Tools (Two-Prong Plugs)
Tools marked “Double Insulated” do not require
grounding. They have a special double insulation
system which satisfies OSHA requirements and
complies with the applicable standards
Fig. B
Fig. C
of Underwriters Laboratories, Inc., the
Canadian Standard Association and
the National Electrical Code. Double
Insulated tools may be used in either
of the 120 volt outlets shown in Figures
B and C.
ASSEMBLY
WARNING
To reduce the risk of injury, always
unplug tool before changing or
removing accessories or making adjustments.
Only use accessories specifically recommended
for this tool. Others may be hazardous.
Installing, Adjusting, and Removing the Guard
Bolt
Spindle
Guard
WARNING
To reduce the risk of injury when
grinding, ALWAYS use the proper
guard. ALWAYS properly install the guard.
1. To install the guard, unplug the tool and place it on
its side on a level surface. Line up the tabs with the
tab slots. Then press the guard down onto the tool.
2. Position the guard in the location which offers best
control and guard protection.