Poulan DB24H48YT User Manual - Page 24

Transaxle, Motion Control Lever, Neutral Adjustment See Fig. 27, To Replace Motion Drive Belt, See

Page 24 highlights

SERVICE AND ADJUSTMENTS • If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". • Engage transmission by placing freewheel control in "transmission engaged" position. • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a qualified service center. WITH PARKING BRAKE "ENGAGED" 1-9/16" NUT "A" JAM NUT • Reinstall clutch locator and tighten nut securely. • Reconnect clutch harness. • Make sure belt is in all pulley grooves and inside all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in this section of manual). ELECTRIC CLUTCH CLUTCH LOCATOR CLUTCHING IDLER STATIONARY IDLER OPERATING ARM CENTER SPAN KEEPER TRANSMISSION INPUT PULLEY CLUTCH WIRE HARNESS 01513 DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 25 FIG. 26 TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 27) TO REPLACE MOTION DRIVE BELT (See Fig. 26) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. • Disconnect clutch wire harness. • Remove clutch locator. • Remove belt from stationary idler and clutching idler. • Remove belt downward from engine pulley and around electric clutch. • Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. • Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION • Carefully work new belt down around transmission cooling fan and onto the input pulley. The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. • Start engine and move motion control lever until tractor does not move forward or backward. • Hold motion control lever in that position and turn engine off. • While holding motion control lever in place, loosen the adjustment bolt. • Move motion control lever to the neutral (N) (lock gate) position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: • Loosen the adjustment bolt. • Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. • Tighten adjustment bolt securely. • Start engine and test. • If tractor still creeps, repeat above steps until satisfied. • Slide belt into the center span keeper. • Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley. • Install belt through stationary idler and clutching idler. 24

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24
TRANSAXLE
MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 27)
The motion control lever has been preset at the factory and
adjustment should not be necessary.
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
Start engine and move motion control lever until tractor
does not move forward or backward.
Hold motion control lever in that position and turn engine
off.
While holding motion control lever in place, loosen the
adjustment bolt.
Move motion control lever to the neutral (N) (lock gate)
position.
Tighten adjustment bolt securely.
NOTE:
If additional clearance is needed to get to adjustment
bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
Loosen the adjustment bolt.
Move the motion control lever 1/4
to 1/2 inch in the
direction it is trying to creep.
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satis-
fied.
FIG. 25
FIG. 26
01513
WITH PARKING BRAKE “ENGAGED”
JAM NUT
DO NOT TOUCH THIS NUT.
IF FURTHER BRAKE ADJUST -
MENT IS NECESSARY CONTACT YOUR NEAREST AUTHO-
RIZED SERVICE CENTER/DEPARTMENT
OPERATING
ARM
NUT “A”
1-9/16”
CLUTCH LOCATOR
CLUTCH
WIRE
HARNESS
STATIONARY
IDLER
TRANSMISSION
INPUT PULLEY
CLUTCHING
IDLER
ELECTRIC
CLUTCH
TO REPLACE MOTION DRIVE BELT
(See Fig. 26)
Park the tractor on level surface.
Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL -
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
NOTE:
Observe entire motion drive belt and position of all
belt guides and keepers.
Disconnect clutch wire harness.
Remove clutch locator.
Remove belt from stationary idler and clutching idler.
Remove belt downward from engine pulley and around
electric clutch.
Pull belt slack toward rear of tractor.
Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
Remove belt from center span keeper and pull belt
away from tractor.
BELT INSTALLATION -
Carefully work new belt down around transmission
cooling fan and onto the input pulley.
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley.
Install belt through stationary idler and clutching
idler.
CENTER SPAN
KEEPER
Reinstall clutch locator and tighten nut securely.
Reconnect clutch harness.
Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See “TO INSTALL MOWER” in this sec-
tion of manual).
SERVICE AND ADJUSTMENTS
If distance is other than 1-9/16", loosen jam nut and
turn nut “A” until distance becomes 1-9/16".
Retighten
jam nut against nut “A”.
Engage transmission by placing freewheel control in
“transmission engaged” position.
Road test tractor for proper stopping distance as stated
above.
Readjust if necessary.
If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary.
Replace brake pads or
contact a qualified service center.