Poulan HDR500E User Manual - Page 18

Adjust, Throttle, Control, Cable, Carburetor

Page 18 highlights

SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 29) ---•-to-o-sen-cable-cl-arnirscre-w-to-allowntil to rnove7-----" • Move throttle control lever on upper handle to "FAST" position. • Pull throttle cable out until engine bellcrank is back as far as it will go. • Hold cable in this position and tighten clamp screw securely. THROTTLE CABLE CLAMP SCREW • V BELLCRANK FIG. 29 TO ADJUST CARBURETOR (See Fig. 30) The carburetor has a high speed jet and has been preset at the factory and adjustment should not be necessary. However, minor adjustments may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows. In general, turning the idle needle valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the needle valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREWS ARE TURNED IN TOO TIGHT. PRELIMINARY SETTING • Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. • Be sure the throttle control cable is adjusted properly (see above). • With engine off, turn idle needle valve in (clockwise) closing it finger tight and then turn valve out (counterclockwise) 1-1/2 turns. FINAL SETTING • Start engine and allow to warm for five minutes. Make final adjustments with engine running at idle and drive control bar in "DISENGAGED" position. -With-threttle control lever-in-`SLOW' position-,turn-'Idle needle valve in (clockwise) until engine begins to die then turn out (counterclockwise) until engine runs rough. Turn valve to a point midway between those two positions. IDLE RPM ADJUSTMENT • To adjust idle RPM, rotate throttle linkage counterclockwise and hold against stop while adjusting idle speed adjusting screw to obtain 1750 RPM. Release throttle linkage. ACCELERATION TEST • Move throttle control lever from "SLOW" to "FAST" position. If engine hesitates or dies, turn needle valve out (counterclockwise) 1/8 turn. Repeat test and . continue to adjust, if necessary, until engine acceler- ates smoothly. High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS THE PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. THROTTLE LINKAGE THROTTLE STOP 0 IDLE SPEED ADJUSTING SCREW IDLE NEEDLE VALVE FIG. 30 18

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SERVICE
AND
ADJUSTMENTS
ENGINE
TO
ADJUST
THROTTLE
CONTROL
CABLE
(See
Fig.
29)
---
to
-
o
-
sen
-
cable
-
cl
-
arnirscre
-
w
-
to
-
allowntil
to
rnove7
-
----
"
Move
throttle
control
lever
on
upper
handle
to
"FAST"
position.
Pull
throttle
cable
out
until
engine
bellcrank
is
back
as
far
as
it
will
go.
Hold
cable
in
this
position
and
tighten
clamp
screw
securely.
CLAMP
SCREW
THROTTLE
CABLE
BELLCRANK
V
FIG.
29
TO
ADJUST
CARBURETOR
(See
Fig.
30)
The
carburetor
has
a
high
speed
jet
and
has
been
preset
at
the
factory
and
adjustment
should
not
be
necessary.
How-
ever,
minor
adjustments
may
be
required
to
compensate
for
differences
in
fuel,
temperature,
altitude
or
load.
If
the
carburetor
does
need
adjustment,
proceed
as
follows.
In
general,
turning
the
idle
needle
valve
in
(clockwise)
decreases
the
supply
of
fuel
to
the
engine
giving
a
leaner
fuel/air
mixture.
Turning
the
needle
valve
out
(counter-
clockwise)
increases
the
supply
of
fuel
to
the
engine
giving
a
richer
fuel/air
mixture.
IMPORTANT:
DAMAGE
TO
THE
NEEDLES
AND
THE
SEATS
IN
CARBURETOR
MAY
RESULT
IF
SCREWS
ARE
TURNED
IN
TOO
TIGHT.
PRELIMINARY
SETTING
Air
cleaner
assembly
must
be
assembled
to
the
carbu-
retor
when
making
carburetor
adjustments.
Be
sure
the
throttle
control
cable
is
adjusted
properly
(see
above).
With
engine
off,
turn
idle
needle
valve
in
(clockwise)
closing
it
finger
tight
and
then
turn
valve
out
(counter-
clockwise)
1-1/2
turns.
FINAL
SETTING
Start
engine
and
allow
to
warm
for
five
minutes.
Make
final
adjustments
with
engine
running
at
idle
and
drive
control
bar
in
"DISENGAGED"
position.
—With-threttle
control
lever
-in
-`SLOW'
position,
-turn
-'Idle
needle
valve
in
(clockwise)
until
engine
begins
to
die
then
turn
out
(counterclockwise)
until
engine
runs
rough.
Turn
valve
to
a
point
midway
between
those
two
positions.
IDLE
RPM
ADJUSTMENT
To
adjust
idle
RPM,
rotate
throttle
linkage
counter-
clockwise
and
hold
against
stop
while
adjusting
idle
speed
adjusting
screw
to
obtain
1750
RPM.
Release
throttle
linkage.
ACCELERATION
TEST
Move
throttle
control
lever
from
"SLOW"
to
"FAST"
position.
If
engine
hesitates
or
dies,
turn
needle
valve
out
(counterclockwise)
1/8
turn.
Repeat
test
and
.
continue
to
adjust,
if
necessary,
until
engine
acceler-
ates
smoothly.
High
speed
stop
is
factory
adjusted.
Do
not
adjust
or
damage
may
result.
IMPORTANT:
NEVER
TAMPER
WITH
THE
ENGINE
GOVERNOR,
WHICH
IS
FACTORY
SET
FOR
PROPER
ENGINE
SPEED.
OVERSPEEDING
THE
ENGINE
ABOVE
THE
FACTORY
HIGH
SPEED
SETTING
CAN
BE
DANGEROUS.
IF
YOU
THINK
THE
ENGINE
-GOVERNED
HIGH
SPEED
NEEDS
ADJUSTING,
CONTACT
YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT,
WHICH
HAS
THE
PROPER
EQUIPMENT
AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.
THROTTLE
LINKAGE
THROTTLE
STOP
0
IDLE
SPEED
ADJUSTING
SCREW
IDLE
NEEDLE
VALVE
FIG.
30
18