Poulan HDR500H User Manual - Page 20

Troubleshooting, Points

Page 20 highlights

TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Dirty air cleaner. 5. Water in fuel. 6. Clogged fuel tank. 7. Loose spark plug wire. 8. Bad spark plug or improper gap. 9. Carburetor out of adjustment. 10. Oil soaked air filter. Hard to start 1. Throttle control not set properly. 2. Dirty air cleaner. 3. Bad spark plug or improper gap. 4. Stale or dirty fuel. 5. Loose spark plug wire. 6. Carburetor out of adjustment. Loss of power 1. Engine is overloaded. 2. Dirty air cleaner. 3. Low oil level/dirty oil. 4. Faulty spark plug. 5. Oil in fuel. 6. Stale or dirty fuel. 7. Water in fuel. 8. Clogged fuel tank. 9. Spark plug wire loose. 10. Dirty engine air screen. 11. Dirty/clogged muffler. 12. Carburetor out of adjustment. 13. 'Poor compression. Engine overheats 1. Low oil level/dirty oil. 2. Dirty engine air screen. 3. Dirty engine. 4. Partially plugged muffler. 5. Improper carburetor adjustment. Excessive bounce/ difficult handling 1. Ground too dry and hard. Soil balls up or clumps 1. Ground too wet. Engine runs but tiller won't move 1. Drive control bar is not engaged. 2. V-belt not correctly adjusted. 3. V-belt is off pulley(s). Engine runs but labors when tilling 1. Tilling too deep. 2. Throttle control not properly adjusted. 3. Carburetor out of adjustment. Tines will not rotate 1. Shear pin(s) broken. Hard to shift into gear 1. Gears not timed. Tiller shuts off when drive control bar engaged 1. Shift lever set in between counter rotating till position and forward rotating till position. 2. Tines jammed. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4, Clean or replace air cleaner cartridge. 5. Drain fuel tank and carburetor, and refill tank with fresh gasoline. 6. Remove fuel tank and clean. 7. Make sure spark plug wire is seated properly on plug. 8. Replace spark plug or adjust gap. 9. Make necessary adjustments. 10. Replace air filter. 1. Place throttle control in "FAST" position, 2. Clean or replace air cleaner cartridge. 3. Replace spark plug or adjust gap. 4. Drain fuel tank and refill with fresh gasoline. 5. Make sure spark plug wire is seated properly on plug. 6. Make necessary adjustments. 1. Set depth stake for shallower tilling. 2. Clean or replace air cleaner cartridge. 3. Check oil level/change oil. 4. Clean and regap or change spark plug. 5. Drain and clean fuel tank and refill, and clean carburetor. 6. Drain fuel tank and refill with fresh gasoline. 7. Drain fuel tank and carburetor, and refill tank with fresh gasoline. 8. Remove fuel tank and clean. 9. Connect and tighten spark plug wire. 10. Clean engine air screen. 11. Clean/replace muffler. 12. Make necessary adjustments. 13. Contact an authorized service center/department. 1. Check oil level/change oil. 2. Clean engine air screen. 3. Clean cylinder fins, air screen, and muffler area. 4. Remove and clean muffler, 5. Adjust carburetor to richer position. 1. Moisten ground or wait for more favorable soil conditions. 1. Wait for more favorable soil conditions. 1, Engage drive control. 2. Inspect/adjust V-belt. 3. Inspect V-belt. 1. Set depth stake for shallower tilling. 2. Check throttle control setting. 3. Make necessary adjustments. 1. Replace shear pin(s). 1. Briefly engage drive control bar and release or rock tiller forward and backward until are able to shift gears. 1. Shift to either counter rotating till position or forward rotating till position. 2. Clear tines. 20

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TROUBLESHOOTING
POINTS
PROBLEM
CAUSE
CORRECTION
Will
not
start
1.
Out
of
fuel.
2.
Engine
not
"CHOKED"
properly.
3.
Engine
flooded.
4.
Dirty
air
cleaner.
5.
Water
in
fuel.
6.
Clogged
fuel
tank.
7.
Loose
spark
plug
wire.
8.
Bad
spark
plug
or
improper
gap.
9.
Carburetor
out
of
adjustment.
10.
Oil
soaked
air
filter.
1.
Fill
fuel
tank.
2.
See
"TO
START
ENGINE"
in
Operation
section.
3.
Wait
several
minutes
before
attempting
to
start.
4,
Clean
or
replace
air
cleaner
cartridge.
5.
Drain
fuel
tank
and
carburetor,
and
refill
tank
with
fresh
gasoline.
6.
Remove
fuel
tank
and
clean.
7.
Make
sure
spark
plug
wire
is
seated
properly
on
plug.
8.
Replace
spark
plug
or
adjust
gap.
9.
Make
necessary
adjustments.
10.
Replace
air
filter.
Hard
to
start
1.
Throttle
control
not
set
properly.
2.
Dirty
air
cleaner.
3.
Bad
spark
plug
or
improper
gap.
4.
Stale
or
dirty
fuel.
5.
Loose
spark
plug
wire.
6.
Carburetor
out
of
adjustment.
1.
Place
throttle
control
in
"FAST"
position,
2.
Clean
or
replace
air
cleaner
cartridge.
3.
Replace
spark
plug or
adjust
gap.
4.
Drain
fuel
tank
and
refill
with
fresh
gasoline.
5.
Make
sure
spark
plug
wire
is
seated
properly
on
plug.
6.
Make
necessary
adjustments.
Loss
of
power
1.
Engine
is
overloaded.
2.
Dirty
air
cleaner.
3.
Low
oil
level/dirty
oil.
4.
Faulty
spark
plug.
5.
Oil
in
fuel.
6.
Stale
or
dirty
fuel.
7.
Water
in
fuel.
8.
Clogged
fuel
tank.
9.
Spark
plug
wire
loose.
10.
Dirty
engine
air
screen.
11.
Dirty/clogged
muffler.
12.
Carburetor
out
of
adjustment.
13.
'Poor
compression.
1.
Set
depth
stake
for
shallower
tilling.
2.
Clean
or
replace
air
cleaner
cartridge.
3.
Check
oil
level/change
oil.
4.
Clean
and
regap
or
change
spark
plug.
5.
Drain
and
clean
fuel
tank
and
refill,
and
clean
carburetor.
6.
Drain
fuel
tank
and
refill
with
fresh
gasoline.
7.
Drain
fuel
tank
and
carburetor,
and
refill
tank
with
fresh
gasoline.
8.
Remove
fuel
tank
and
clean.
9.
Connect
and
tighten
spark
plug
wire.
10.
Clean
engine
air
screen.
11.
Clean/replace
muffler.
12.
Make
necessary
adjustments.
13.
Contact
an
authorized
service
center/department.
Engine
overheats
1.
Low
oil
level/dirty
oil.
2.
Dirty
engine
air
screen.
3.
Dirty
engine.
4.
Partially
plugged
muffler.
5.
Improper
carburetor
adjustment.
1.
Check
oil
level/change
oil.
2.
Clean
engine
air
screen.
3.
Clean
cylinder
fins,
air
screen,
and
muffler
area.
4.
Remove
and
clean
muffler,
5.
Adjust
carburetor
to
richer
position.
Excessive
bounce/
difficult
handling
1.
Ground
too
dry
and
hard.
1.
Moisten
ground
or
wait
for
more
favorable
soil
conditions.
Soil
balls
up
or
clumps
1.
Ground
too
wet.
1.
Wait
for
more
favorable
soil
conditions.
Engine
runs
but
tiller
won't
move
1.
Drive
control
bar
is
not
engaged.
2.
V
-belt
not
correctly
adjusted.
3.
V
-belt
is
off
pulley(s).
1,
Engage
drive
control.
2.
Inspect/adjust
V
-belt.
3.
Inspect
V
-belt.
Engine
runs
but
labors
when
tilling
1.
Tilling
too
deep.
2.
Throttle
control
not
properly
adjusted.
3.
Carburetor
out
of
adjustment.
1.
Set
depth
stake
for
shallower
tilling.
2.
Check
throttle
control
setting.
3.
Make
necessary
adjustments.
Tines
will
not
rotate
1.
Shear
pin(s)
broken.
1.
Replace
shear
pin(s).
Hard
to
shift
into
gear
1.
Gears
not
timed.
1.
Briefly
engage
drive
control
bar
and
release
or
rock
tiller
forward
and
backward
until
are
able
to
shift
gears.
Tiller
shuts
off
when
drive
control
bar
engaged
1.
Shift
lever
set
in
between
counter
rotating
till
position
and
forward
rotating
till
position.
2.
Tines
jammed.
1.
Shift
to
either
counter
rotating
till
position
or
forward
rotating
till
position.
2.
Clear
tines.
20