Poulan PD20PH42STA User Manual - Page 22

To Replace Mower Blade Drive Belt, See Fig. 24, To Replace Motion Drive Belt, See Fig. 26, To Check

Page 22 highlights

SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 24) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION • Work belt around both mandrel pulleys and idler pul- leys. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower (See "To Install Mower" in this section of manual). MANDREL PULLEY IDLER PULLEYS • If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A". • Engage transmission by placing freewheel control in "transmission engaged" position. • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a qualified service center. WITH PARKING BRAKE "ENGAGED" 1-3/4" NUT "A" JAM NUT OPERATING ARM 02537 DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 25 MANDREL PULLEY 02314 TO REPLACE MOTION DRIVE BELT (See Fig. 26) FIG. 24 TO CHECK AND ADJUST BRAKE (See Fig. 25) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE • Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake. • Disengage transmission by placing freewheel control in "transmission disengaged" position. Pull freewheel control out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. • Remove belt from stationary idler and clutching idler. • Remove belt downward from around engine pulley. • Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. • Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION • Carefully work new belt down around transmission cooling fan and onto the input pulley. • Slide belt into the center span keeper. • Pull belt toward front of tractor and roll around the top groove of engine pulley. TO ADJUST BRAKE • Depress brake pedal all the way down and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • Install belt through stationary idler and clutching idler. • Make sure belt is in all pulley grooves and inside all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in this section of manual). 22

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22
02537
02314
SERVICE AND ADJUSTMENTS
FIG. 24
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 24)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface.
Engage parking brake.
BELT REMOVAL -
Remove mower from tractor (See “TO REMOVE
MOWER” in this section of manual).
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
Work belt around both mandrel pulleys and idler pul-
leys.
Make sure belt is in all pulley grooves and inside all
belt guides.
Install mower (See "To Install Mower" in this section of
manual).
TO REPLACE MOTION DRIVE BELT
(See Fig. 26)
Park the tractor on level surface.
Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL -
Remove mower (See “TO REMOVE MOWER” in this
section of
manual).
NOTE:
Observe entire motion drive belt and position of all
belt guides and keepers.
Remove belt from stationary idler and clutching idler.
Remove belt downward from around engine pulley.
Pull belt slack toward rear of tractor.
Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
Remove belt from center span keeper and pull belt
away from tractor.
BELT INSTALLATION -
Carefully work new belt down around transmission
cooling fan and onto the input pulley.
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll around the top
groove of engine pulley.
Install belt through stationary idler and clutching
idler.
Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See “TO INSTALL MOWER” in this sec-
tion of manual).
FIG. 25
IDLER
PULLEYS
MANDREL
PULLEY
MANDREL
PULLEY
WITH PARKING BRAKE “ENGAGED”
JAM NUT
DO NOT TOUCH THIS NUT.
IF FURTHER BRAKE ADJUSTMENT
IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED
SERVICE CENTER/DEPARTMENT
OPERATING
ARM
NUT “A”
1-3/4"
TO CHECK AND ADJUST BRAKE
(See Fig. 25)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
TO CHECK BRAKE
Park tractor on a level, dry concrete or paved surface,
depress brake pedal all the way down and engage
parking brake.
Disengage transmission by placing freewheel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
Depress brake pedal all the way down and engage
parking brake.
Measure distance between brake operating arm and
nut “A” on brake rod.
If distance is other than 1-3/4", loosen jam nut and turn
nut “A” until distance becomes 1-3/4".
Retighten jam
nut against nut “A”.
Engage transmission by placing freewheel control in
“transmission engaged” position.
Road test tractor for proper stopping distance as stated
above.
Readjust if necessary.
If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary.
Replace brake pads or
contact a qualified service center.