Poulan PD24H42ST User Manual - Page 23

To Remove Wheel For Repairs

Page 23 highlights

SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 24) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. • Disconnect clutch wire harness. • Remove clutch locator. • Remove belt from stationary idler and clutching idler. • Remove belt downward from engine pulley and around electric clutch. • Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. • Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION • Carefully work new belt down around transmission cooling fan and onto the input pulley. • Slide belt into the center span keeper. • Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley. • Install belt through stationary idler and clutching idler. • Reinstall clutch locator and tighten nut securely. • Reconnect clutch harness. • Make sure belt is in all pulley grooves and inside all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in this sec- tion of manual). ELECTRIC CLUTCH CLUTCHING IDLER STATIONARY IDLER CLUTCH LOCATOR CENTER SPAN KEEPER TRANSMISSION INPUT PULLEY CLUTCH WIRE HARNESS TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See"PURGETRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS (See Fig. 25) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. AXLE COVER WASHERS RETAINING RING 00663 SQUARE KEY (REAR WHEEL ONLY) FIG. 25 FIG. 24 23

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32

23
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor.
See “PURGE TRANSMISSION”
in the Operation section of this manual.
SERVICE AND ADJUSTMENTS
FIG. 24
CLUTCH LOCATOR
CLUTCH
WIRE
HARNESS
STATIONARY
IDLER
TRANSMISSION
INPUT PULLEY
CLUTCHING
IDLER
ELECTRIC
CLUTCH
TO REPLACE MOTION DRIVE BELT
(See Fig. 24)
Park the tractor on level surface.
Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL -
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
NOTE:
Observe entire motion drive belt and position of all
belt guides and keepers.
Disconnect clutch wire harness.
Remove clutch locator.
Remove belt from stationary idler and clutching idler.
Remove belt downward from engine pulley and around
electric clutch.
Pull belt slack toward rear of tractor.
Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
Remove belt from center span keeper and pull belt
away from tractor.
BELT INSTALLATION -
Carefully work new belt down around transmission
cooling fan and onto the input pulley.
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley.
Install belt through stationary idler and clutching idler.
Reinstall clutch locator and tighten nut securely.
Reconnect clutch harness.
Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See “TO INSTALL MOWER” in this sec-
tion of manual).
CENTER SPAN
KEEPER
FIG. 25
00663
RETAINING
RING
WASHERS
SQUARE KEY (REAR
WHEEL ONLY)
AXLE
COVER
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 25)
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
Repair tire and reassemble.
On rear wheels only:
align grooves in rear wheel hub
and axle.
Insert square key.
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
NOTE:
To seal tire punctures and prevent flat tires due to slow
leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
TO AD JUST STEER
ING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor.
If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.