ProForm 405s Instruction Manual - Page 5

Maintenance And Trouble-shooting, Assembly

Page 5 highlights

MAINTENANCE AND TROUBLE-SHOOTING Most treadmill problems can be solved by following the steps below. Find the symptom that applies, and follow the steps listed. If further assistance is needed, please call our Customer Service Department. PROBLEM: The power does not turn on SOLUTION: a. Make sure that the power cord is plugged into a properly earthed outlet. (See HOW TO PLUG IN THE POWER CORD on page 7.) If an extension cord is needed, use only a 1 mm2 (14-gauge) cord of 1,5 m (5 ft.) or less in length. b. After the power cord has been plugged in, make sure that the key is fully inserted into the console. c. Check the circuit breaker located on the treadmill frame near the power cord. If the switch protrudes as shown, the circuit breaker has tripped. To reset the circuit breaker, wait for five minutes and then press the switch back in. PROBLEM: The power turns off during use c Tripped Tripped Reset Reset SOLUTION: a. Check the circuit breaker located on the treadmill frame near the power cord (see c. above). If the circuit breaker has tripped, wait for five minutes and then press the switch back in. b. Make sure that the power cord is plugged in. c. Unplug the power cord, wait for five minutes, and then plug the power cord back in. d. Remove the key from the console. Reinsert the key fully into the console. e. Make sure that the on/off switch is in the on position. f. If the treadmill still will not run, please call our Customer Service Department. PROBLEM: The displays of the console do not function properly SOLUTION: a. Check the batteries in the console. If the batteries need to be replaced, see assembly step 5 on page 6. Most problems are the result of drained batteries. b. If the speed display does not show a correct reading, remove the key and UNPLUG THE POWER CORD. Remove the screws from the sides and front of the hood. Carefully remove the hood. Locate the Reed Switch (65) and the Magnet (70) on the left side of the Pulley (63). Turn the Pulley until the Magnet is aligned with the Reed Switch. Make sure that the gap between the Magnet and the Reed Switch is about 3mm (1/8 in.). If necessary, loosen the Electronic Screw (13) and move the Reed Switch slightly. Retighten the Screw. Re-attach the hood and run the treadmill for a few minutes to check for a correct speed reading. b 3mm 65 13 Top View 63 70 12 ASSEMBLY Assembly requires two persons. Set all parts in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed. Assembly requires the included allen wrench as well as a phillips screwdriver , two adjustable wrenches and scissors (not included). Note: The underside of the walking belt is coated with high-performance lubricant. During shipping, a small amount of lubricant may be transferred to the top of the walking belt or the shipping carton. This does not affect treadmill performance. If there is lubricant on top of the walking belt, wipe off the lubricant with a soft cloth and a mild, nonabrasive cleaner. If further assistance is needed, please call our Customer Service Department at 08457 089 009. 1. With the help of a second person, carefully raise the Uprights (38), the Console Base (71), and the Right 1 Handrail (32), until the treadmill is in the position shown. Be careful not to pull on the Wire Harness (53). Refer to the inset drawing. Insert one of the Extension Legs (44) into the treadmill as shown. (Note: It may be helpful to tip the Uprights [38] in the direction shown by the arrow as you insert the Extension Leg. Make sure that the Base Pad [33] is on the bottom of the Extension Leg.) Using the included allen wrench, attach the Extension Leg with one of the two Extension Leg Screws (39). Make sure to push on the head of the Extension Leg Screw while tightening it. Attach the other Extension Leg (44) in the same way. 2 2. Cut the plastic tie holding the cage nut in the upper end of the Left Handrail (4). Position the Left Handrail (4) on the left Upright (38). The lower end of the Left Handrail should be on the outside of the Extension Leg (44) as shown. Thread a Handrail Bolt (92) with a Handrail Washer (40) into the left Upright and the Left Handrail. Do not tighten the Handrail Bolt yet. 71 53 32 38 38 39 44 33 92 40 4 38 Attach the lower end of the Left Handrail (4) to the Extension Leg (44) with a 5/16" x 3 1/2" Bolt (80), a 5/16" Flat Washer (98), and a 5/16" Nylon Locknut (97). Do not tighten the Handrail Bolt yet. 80 98 44 97 5

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1.
With the help of a second person, carefully raise the
Uprights (38), the Console Base (71), and the Right
Handrail (32), until the treadmill is in the position
shown.
Be careful not to pull on the Wire
Harness (53).
Refer to the inset drawing. Insert one of the
Extension Legs (44) into the treadmill as shown.
(Note: It may be helpful to tip the Uprights [38] in the
direction shown by the arrow as you insert the
Extension Leg. Make sure that the Base Pad [33] is
on the bottom of the Extension Leg.) Using the
included allen wrench, attach the Extension Leg with
one of the two Extension Leg Screws (39).
Make
sure to push on the head of the Extension Leg
Screw while tightening it.
Attach the other Extension Leg (44) in the same way.
2.
Cut the plastic tie holding the cage nut in the upper
end of the Left Handrail (4).
Position the Left Handrail (4) on the left Upright (38).
The lower end of the Left Handrail should be on the
outside
of the Extension Leg (44) as shown. Thread
a Handrail Bolt (92) with a Handrail Washer (40) into
the left Upright and the Left Handrail.
Do not tighten
the Handrail Bolt yet.
Attach the lower end of the Left Handrail (4) to the
Extension Leg (44) with a 5/16” x 3 1/2” Bolt (80), a
5/16” Flat Washer (98), and a 5/16” Nylon Locknut
(97).
Do not tighten the Handrail Bolt yet.
1
5
12
MAINTENANCE AND TROUBLE-SHOOTING
Most treadmill problems can be solved by following the steps below. Find the symptom that applies, and
follow the steps listed. If further assistance is needed, please call our Customer Service Department.
PROBLEM:
The power does not turn on
SOLUTION:
a. Make sure that the power cord is plugged into a properly earthed outlet. (See HOW TO PLUG IN
THE POWER CORD on page 7.) If an extension cord is needed, use only a 1 mm
2
(14-gauge)
cord of 1,5 m (5 ft.) or less in length.
b. After the power cord has been plugged in, make sure that the key is fully inserted into the console.
c. Check the circuit breaker located on the treadmill
frame near the power cord. If the switch protrudes
as shown, the circuit breaker has tripped. To reset
the circuit breaker, wait for five minutes and then
press the switch back in.
PROBLEM:
The power turns off during use
SOLUTION:
a.
Check the circuit breaker located on the treadmill frame near the power cord (see c. above). If
the circuit breaker has tripped, wait for five minutes and then press the switch back in.
b. Make sure that the power cord is plugged in.
c.
Unplug the power cord, wait for five minutes, and then plug the power cord back in.
d. Remove the key from the console. Reinsert the key fully into the console.
e. Make sure that the on/off switch is in the on position.
f.
If the treadmill still will not run, please call our Customer Service Department.
PROBLEM: The displays of the console do not function properly
SOLUTION:
a. Check the batteries in the console. If the batteries need to be replaced, see assembly step 5 on
page 6. Most problems are the result of drained batteries.
b. If the speed display does not show a correct reading,
remove the key and
UNPLUG THE POWER CORD
.
Remove the screws from the sides and front of the
hood. Carefully remove the hood. Locate the Reed
Switch (65) and the Magnet (70) on the left side of
the Pulley (63). Turn the Pulley until the Magnet is
aligned with the Reed Switch.
Make sure that the
gap between the Magnet and the Reed Switch is
about 3mm (1/8 in.).
If necessary, loosen the
Electronic Screw (13) and move the Reed Switch
slightly. Retighten the Screw. Re-attach the hood and
run the treadmill for a few minutes to check for a cor-
rect speed reading.
Tripped
Reset
Tripped
Reset
c
53
71
38
32
70
65
13
Top
View
3mm
63
ASSEMBLY
Assembly requires two persons.
Set all parts in a cleared area and remove the packing materials; do not
dispose of the packing materials until assembly is completed.
Assembly requires the included allen wrench
as well as a phillips screwdriver
, two adjustable wrenches
and scissors
(not included).
Note: The underside of the walking belt is coated with high-performance lubricant. During shipping, a small amount
of lubricant may be transferred to the top of the walking belt or the shipping carton. This does not affect treadmill
performance. If there is lubricant on top of the walking belt, wipe off the lubricant with a soft cloth and a mild, non-
abrasive cleaner.
If further assistance is needed, please call our Customer Service Department at 08457 089 009.
44
33
39
38
92
40
38
4
80
98
44
97
2
b