Sealey SUPERBOOST180 Instruction Manual - Page 2

Introduction, Specification, Operation

Page 2 highlights

1.3. PERSONAL PRECAUTIONS 99 Ensure there is another person within hearing range of your voice and close enough to come to your aid, should a problem arise when working near a lead-acid battery. 99 Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery. 99 Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes. 99 Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool, clean running water for at least 15 minutes and seek immediate medical attention. 99 Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current which is high enough to weld a ring or the like to metal, which would cause severe burns. 99 Ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of engine, remove ties and contain long hair. 8 8 DO NOT smoke or allow a spark or flame in the vicinity of battery or engine. 1.4. CHARGING SAFETY INSTRUCTIONS 99 Familiarise yourself with the application and limitations of the charger as well as the potential hazards. Also refer to the vehicle manufacturer's hand book. IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN. 99 Ensure the charger is in good order and condition before use. If in any doubt do not use the unit, contact your Sealey stockist. 99 Use the starter/charger in the upright position only and ensure it is placed on a stable surface which will adequately support its weight. 99 Ensure the charger is disconnected from the mains supply before attaching/detaching the power clamps to/from the battery. 99 Keep tools and other items away from the engine and ensure you can see the battery and working parts of engine clearly. 99 Ensure the output of the charger is the same voltage as the battery. 99 Ensure that during charging, the charger is placed in a location where there is sufficient ventilation to prevent the build up of explosive gases from a lead acid battery, and DO NOT cover or obstruct the charger ventilation louvres. 99 If battery has caps to access the battery fluid, remove the caps and check the fluid level before connecting the power clamps. 99 If necessary top-up the battery with distilled water by referring to the battery manufacturer's instructions (Apply the personal safety 99 precautions described in part 1.3). 99 If the charger receives a sharp knock or blow the unit must be checked by a qualified service agent before using. 99 If the battery terminals are corroded or dirty clean them before attaching the power clamps. 99 Keep children and unauthorised persons away from the working area. 88 DO NOT dis-assemble the charger for any reason. The charger must only be checked by qualified service personnel. 88 DO NOT try to charge a non-rechargeable battery. 88 DO NOT try to charge battery if battery fluid is frozen. ‰‰ WARNING! To prevent the risk of sparking, short circuit and possible explosion DO NOT drop metal tools in the battery area, or allow them to touch the battery terminals. 88 DO NOT allow power clamps to touch each other or to make contact with any metallic part of the vehicle. 88 DO NOT cross connect power leads from charger to battery. Ensure positive (+/RED) is to positive and negative (-/BLACK) is to negative. 88 DO NOT pull the cables or clamps from the battery terminals. 88 DO NOT use the charger outdoors, or in damp, or wet locations and DO NOT operate within the vicinity of flammable liquids or gases. 88 DO NOT use charger inside vehicle or inside engine compartment. 99 Ensure there is effective ventilation to prevent a build-up of explosive gases, and DO NOT cover or obstruct charger ventilation louvres. 88 DO NOT use the charger for a task for which it is not designed. ‰‰ WARNING! DO NOT simultaneously charge batteries of different capacities or discharge levels. ‰‰ WARNING! If a fuse blows, ensure it is replaced with an identical fuse type and rating. Use only Sealey genuine parts. 99 When not in use, store the charger carefully in a safe, dry, childproof location. This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision. 2. i introduction Combination units capable of both charging batteries and providing boost power to help start vehicles with flat batteries. Models feature easy-toread ammeters and illuminated power switches. Circuitry is protected by a panel-mounted fuse. Suitable for fleet operators running car and van derivatives. Built in polarity protection. 3. i specification MODEL No. INPUT OUTPUT VOLTAGE CHARGE CURRENT PEAK (EN) BATTERY RANGE START CURRENT PEAK (EN) INPUT CURRENT - CHARGE INPUT CURRENT - START POLARITY PROTECTION CHARGING RATES FUSE PART NO. SUPERBOOST 180_V5 230V 50 Hz 12V/24V 40A (25A) 20-400Ah 180A(120A) 4.5A 15.5A 1 x 80A 3 SBOOST180V519 SUPERBOOST 200_V4 230V 50 Hz 12V/24V 45A (30A) 30-500Ah 200A(180A) 5.4A 19.5A 1 x 110A 3 SBOOST200V419 4. i operation 4.1. PREPARATION It is important to correctly prepare for charging, ensuring that you follow Section 1 safety regulations carefully. Check that the capacity of the battery is compatible with the charger output. 4.1.1. Follow any vehicle manufacturer's instructions regarding battery charging. Note special instructions for in-vehicle charging. 4.1.2. Check the battery to ensure that the NEGATIVE and POSITIVE terminals are clearly identifiable before removing the battery from the vehicle. © Jack Sealey Limited Original Language Version sUPERBOOST SERIES: 180.V5, 200.V4 Issue 1 10/11/17

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1.3.
PERSONAL PRECAUTIONS
9
Ensure there is another person within hearing range of your voice and close enough to come to your aid, should a problem arise when
working near a lead-acid battery.
9
Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.
9
Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
9
Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool, clean
running water for at least 15 minutes and seek immediate medical attention.
9
Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current
which is high enough to weld a ring or the like to metal, which would cause severe burns.
9
Ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of engine, remove ties and contain long hair.
8
DO NOT
smoke or allow a spark or flame in the vicinity of battery or engine.
1.4.
CHARGING SAFETY INSTRUCTIONS
9
Familiarise yourself with the application and limitations of the charger as well as the potential hazards. Also refer to the vehicle
manufacturer’s hand book. IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN.
9
Ensure the charger is in good order and condition before use. If in any doubt do not use the unit, contact your Sealey stockist.
9
Use the starter/charger in the upright position only and ensure it is placed on a stable surface which will adequately support its weight.
9
Ensure the charger is disconnected from the mains supply before attaching/detaching the power clamps to/from the battery.
9
Keep tools and other items away from the engine and ensure you can see the battery and working parts of engine clearly.
9
Ensure the output of the charger is the same voltage as the battery.
9
Ensure that during charging, the charger is placed in a location where there is sufficient ventilation to prevent the build up of explosive
gases from a lead acid battery, and
DO NOT
cover or obstruct the charger ventilation louvres.
9
If battery has caps to access the battery fluid, remove the caps and check the fluid level before connecting the power clamps.
9
If
necessary top-up the battery with distilled water by referring to the battery manufacturer’s instructions (Apply the personal safety
9
precautions described in part 1.3).
9
If the charger receives a sharp knock or blow the unit must be checked by a qualified service agent before using.
9
If the battery terminals are corroded or dirty clean them before attaching the power clamps.
9
Keep children and unauthorised persons away from the working area.
8
DO NOT
dis-assemble the charger for any reason. The charger must only be checked by qualified service personnel.
8
DO NOT
try to charge a non-rechargeable battery.
8
DO NOT
try to charge battery if battery fluid is frozen.
±
WARNING!
To prevent the risk of sparking, short circuit and possible explosion
DO NOT
drop metal tools in the battery area, or allow
them to touch the battery terminals.
8
DO NOT
allow power clamps to touch each other or to make contact with any metallic part of the vehicle.
8
DO NOT
cross connect power leads from charger to battery. Ensure positive (+/RED) is to positive and negative (-/BLACK) is to negative.
8
DO NOT
pull the cables or clamps from the battery terminals.
8
DO NOT
use the charger outdoors, or in damp, or wet locations and
DO NOT
operate within the vicinity of flammable liquids or gases.
8
DO NOT
use charger inside vehicle or inside engine compartment.
9
Ensure there is effective ventilation to prevent a build-up of explosive gases, and
DO NOT
cover or obstruct charger ventilation louvres.
8
DO NOT
use the charger for a task for which it is not designed.
±
WARNING! DO NOT
simultaneously charge batteries of different capacities or discharge levels.
±
WARNING!
If a fuse blows, ensure it is replaced with an identical fuse type and rating. Use only Sealey genuine parts.
9
When not in use, store the charger carefully in a safe, dry, childproof location.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of
experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the
hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
2.
i
INTRODUCTION
Combination units capable of both charging batteries and providing boost power to help start vehicles with flat batteries. Models feature easy-to-
read ammeters and illuminated power switches. Circuitry is protected by a panel-mounted fuse. Suitable for fleet operators running car and van
derivatives. Built in polarity protection.
3.
i
SPECIFICATION
MODEL No.
SUPERBOOST 180_V5
SUPERBOOST 200_V4
INPUT
230V 50 Hz
230V 50 Hz
OUTPUT VOLTAGE
12V/24V
12V/24V
CHARGE CURRENT PEAK (EN)
40A (25A)
45A (30A)
BATTERY RANGE
20-400Ah
30-500Ah
START CURRENT PEAK (EN)
180A(120A)
200A(180A)
INPUT CURRENT - CHARGE
4.5A
5.4A
INPUT CURRENT - START
15.5A
19.5A
POLARITY PROTECTION
1 x 80A
1 x 110A
CHARGING RATES
3
3
FUSE PART NO.
SBOOST180V519
SBOOST200V419
4.
i
OPERATION
4.1.
PREPARATION
It is important to correctly prepare for charging, ensuring that you follow Section 1 safety regulations carefully. Check that the capacity
of the battery is compatible with the charger output.
4.1.1.
Follow any vehicle manufacturer’s instructions regarding battery charging. Note special instructions for in-vehicle charging.
4.1.2.
Check the battery to ensure that the NEGATIVE and POSITIVE terminals are clearly identifiable before removing the battery from the vehicle.
Original Language Version
© Jack Sealey Limited
SUPERBOOST SERIES: 180.V5, 200.V4
Issue 1 10/11/17