Sharp R-1505F Service Manual - Page 17

Primary Interlock Switch Test, Secondary Interlock System Test, Secondary Interlock Relay (ry2)

Page 17 highlights

TEST PROCEDURES R-1500 R-1501 R-1505 R-1506 PROCEDURE LETTER COMPONENT TEST 6. Reinstall the outer case (cabinet). 7. Reconnect the power supply cord after the outer case is installed. 8. Run the oven and check all functions. CAUTION: IF THE THERMAL CUT-OUT OR TEMPERATURE FUSE INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE, REPLACE THERMAL CUT-OUT OR TEMPERATURE FUSE. F PRIMARY INTERLOCK SWITCH TEST 1. Disconnect the power supply cord, and then remove outer case. 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal of the switch. The meter should indicate an open circuit with the door open and a closed circuit with the door closed. If improper operation is indicated, replace the secondary interlock switch. 5. Reconnect all leads removed from components during testing. 6. Reinstall the outer case (cabinet). 7. Reconnect the power supply cord after the outer case is installed. 8. Run the oven and check all functions. G SECONDARY INTERLOCK SYSTEM TEST DOOR SENSING SWITCH 1. Disconnect the power supply cord, and then remove outer case. 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal of the switch. The meter should indicate an open circuit with the door open and a closed circuit with the door closed. If improper operation is indicated, replace the door sensing switch. 5. Reconnect all leads removed from components during testing. 6. Reinstall the outer case (cabinet). 7. Reconnect the power supply cord after the outer case is installed. 8. Run the oven and check all functions. NOTE: If the door sensing switch contacts fail in the open position and the door is closed, the cooling fan motor, stirrer motor and oven light will be activated by RY1. SECONDARY INTERLOCK RELAY (RY2) 1. Disconnect the power supply cord, and then remove outer case. 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Disconnect two (2) wire leads from the male tab terminals of the Secondary Interlock Relay. Check the state of the relay contacts using a ohmmeter. The relay contacts should be open. If the relay contacts are closed, replace the circuit board entirely or the relay itself. 5. Reconnect all leads removed from components during testing. 6. Reinstall the outer case (cabinet). 7. Reconnect the power supply cord after the outer case is installed. 8. Run the oven and check all functions. H MONITOR SWITCH TEST 1. Disconnect the power supply cord, and then remove outer case. 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Before performing this test, make sure that the primary interlock switch and the secondary interlock relay are operating properly, according to the above Switch and Interlock system Test Procedures. Disconnect the wire lead from the monitor switch (COM) terminal. Check the monitor switch operation by using the ohmmeter as follows. When the door is open, the meter should indicate a closed circuit. When the monitor switch actuator is pushed by a screw driver through the lower latch hole on the front 15

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15
R-1500
R-1501
R-1505
R-1506
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
1.
Disconnect the power supply cord, and then remove outer case.
2.
Open the door and block it open.
3.
Discharge high voltage capacitor.
4.
Before performing this test, make sure that the primary interlock switch and the secondary interlock
relay are operating properly, according to the above Switch and Interlock system Test Procedures.
Disconnect the wire lead from the monitor switch (COM) terminal. Check the monitor switch operation
by using the ohmmeter as follows. When the door is open, the meter should indicate a closed circuit.
When the monitor switch actuator is pushed by a screw driver through the lower latch hole on the front
6.
Reinstall the outer case (cabinet).
7.
Reconnect the power supply cord after the outer case is installed.
8.
Run the oven and check all functions.
CAUTION:
IF THE THERMAL CUT-OUT OR TEMPERATURE FUSE INDICATES AN OPEN CIRCUIT
AT ROOM TEMPERATURE, REPLACE THERMAL CUT-OUT OR TEMPERATURE FUSE.
1.
Disconnect the power supply cord, and then remove outer case.
2.
Open the door and block it open.
3.
Discharge high voltage capacitor.
4.
Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the secondary interlock switch.
5.
Reconnect all leads removed from components during testing.
6.
Reinstall the outer case (cabinet).
7.
Reconnect the power supply cord after the outer case is installed.
8.
Run the oven and check all functions.
F
PRIMARY INTERLOCK SWITCH TEST
H
MONITOR SWITCH TEST
G
SECONDARY INTERLOCK SYSTEM TEST
DOOR SENSING SWITCH
1.
Disconnect the power supply cord, and then remove outer case.
2.
Open the door and block it open.
3.
Discharge high voltage capacitor.
4.
Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the door sensing switch.
5.
Reconnect all leads removed from components during testing.
6.
Reinstall the outer case (cabinet).
7.
Reconnect the power supply cord after the outer case is installed.
8.
Run the oven and check all functions.
NOTE: If the door sensing switch contacts fail in the open position and the door is closed, the cooling
fan motor, stirrer motor and oven light will be activated by RY1.
SECONDARY INTERLOCK RELAY (RY2)
1.
Disconnect the power supply cord, and then remove outer case.
2.
Open the door and block it open.
3.
Discharge high voltage capacitor.
4.
Disconnect two (2) wire leads from the male tab terminals of the Secondary Interlock Relay. Check
the state of the relay contacts using a ohmmeter. The relay contacts should be open. If the relay
contacts are closed, replace the circuit board entirely or the relay itself.
5.
Reconnect all leads removed from components during testing.
6.
Reinstall the outer case (cabinet).
7.
Reconnect the power supply cord after the outer case is installed.
8.
Run the oven and check all functions.