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Overview, Replacement Procedures

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4.1 Overview 4 Replacement Procedures The main parts in this manual are indicated in the part list by the following names. Parts List ITEM No 01A 01B 02A, 02A-A 02B, 02B-A 03 04 05 06 08 10 14 15 19 23 26 27 28 29 35 36 40 40F 40G 44 50 50A 51 52 72、73 S01 S02 S03 S04 S05 S06 S07 Manual NAME System board SW board USB board Sound board HDD FPC SD board ODD FPC Fingerprint sensor board Memory module Wireless LAN card RTC battery Keyboard Optical disk drive Microphone USB board FPC Sound board FPC SD board FPC Fingerprint sensor board FFC Bluetooth FFC Bluetooth antenna Base assembly Memory cover Access cover TP BTN cover Cover assembly Speaker LCD cover LCD mask Wireless LAN antenna M2x3B S-THIN HEAD Screw M2x4C S-THIN HEAD Screw M2.5x6C BIND Screw M2x6C S-THIN HEAD Screw M2x2.4C S-THIN HEAD Screw M2.5x4B FLAT BIND Screw M3x5C BIND Screw PART NAME PCB ASSY FMTSYx PCB ASSY FMTSWx PCB ASSY FMTUSx PCB ASSY FMTJAx PCB ASSY FMTSHx PCB ASSY FMTSDx PCB ASSY FMTPOx PCB ASSY FMTFSx DDR2 800 2GB WL-LAN (802.11a/g/n) BTN N/H BATTERY KEYBOARD UNIT DVD SUPER MULTI DRIVE MIC WITH HARNESS FPC FMTSU1 FPC FMTSJ1 FPC FMTSP1 0.5MM PITCH FFC 0.5MM PITCH FFC ANTENNA 2.4GHZ BASE ASSY MEM COVER ASSY ACCESS COV ASSY TP BTN COV ASSY COVER ASSY SPEAKER ASSY LCD COVER ASSY LCD MASK ASSY ANTENNA 2.4/5.2GHZ SCREW M2X3BN SCREW M2X4 TG SCREW M2.5X6CR SCREW M2X6 PH SCREW M2X2.4 3CR TG SCREW M2.5X4BN 4-40X5 UNIFIED SCREW PORTÉGÉ R600 Maintenance Manual (960-709) [CONFIDENTIAL] 4-3

Section	Page
PortegeR600 Maintenance Manual	1
SAFETY PRECAUTIONS	3
Table of Contents	6
Chapter 1 Hardware Overview	11
Table of Contents	13
1.1 Features	15
1.2 System Unit Block Diagram	22
1.3 3.5-inch Floppy Disk Drive (USB External)	28
1.4 2.5-inch Hard Disk Drive	29
1.5 1.8-inch Solid State Drive (SSD)	31
1.6 DVD-Super Multi Drive Optical Drive (ODD)	32
1.7 Keyboard	33
1.8 TFT Color Display	34
1.8.1 LCD Module	34
1.9 Power Supply	35
1.10 Batteries	37
1.10.1 Main Battery	37
1.10.2 Battery Charging Control	38
1.10.3 RTC battery	39
1.11 AC Adapter	40
Chapter 2 Troubleshooting Procedures	41
Table of Contents	43
2.1 Troubleshooting	47
2.2 Troubleshooting Flowchart	49
2.3 Power Supply Troubleshooting	54
2.4 System Board Troubleshooting	64
2.5 USB FDD Troubleshooting	79
2.6 HDD/SSD Troubleshooting	83
2.7 Keyboard and Touch Pad Troubleshooting	89
2.8 Display Troubleshooting	91
2.9 Optical Drive Troubleshooting	93
2.10 Modem Troubleshooting (Not Used)	96
2.11 LAN Troubleshooting	98
2.12 Wireless LAN Troubleshooting	99
2.13 Bluetooth Troubleshooting	102
2.14 Sound Troubleshooting	105
2.15 3G Troubleshooting	107
2.16 SD card Slot Troubleshooting	110
2.17 Fingerprint sensor Troubleshooting	111
2.18 Web camera Troubleshooting	115
2.19 Intel Turbo Memory Troubleshooting (Not Used)	117
Chapter 3 Tests and Diagnostics	119
Table of Contents	121
3.1 The Diagnostic Test	125
3.1.1 Diagnostics menu	125
3.1.2 H/W (Hardware) initial information setting tool	126
3.1.3 Heatrun test program	127
3.2 Executing the Diagnostic Test	128
3.2.1 Diagnostics menu (T&D)	129
3.2.2 H/W initial information setting tool	132
3.2.3 Heatrun test program	132
3.3 Setting of the hardware configuration	133
3.4 Heatrun Test	135
3.5 Subtest Names	136
3.6 System Test	138
3.7 Memory Test	140
3.8 Keyboard Test	141
3.9 Display Test	142
3.10 Floppy Disk Test	145
3.11 Printer Test	147
3.12 Async Test	149
3.13 Hard Disk Test	150
3.14 Real Timer Test	153
3.15 NDP Test	155
3.16 Expansion Test	156
3.17 CD-ROM/DVD-ROM Test	158
3.18 Error Code and Error Status Names	159
3.19 Hard Disk Test Detail Status	162
3.20 ONLY ONE TEST	164
3.20.1 Program Description	164
3.20.2 Operations	164
3.21 Head Cleaning	175
3.21.1 Function Description	175
3.21.2 Operations	175
3.22 Log Utilities	176
3.22.1 Function Description	176
3.22.2 Operations	177
3.23 Running Test	178
3.23.1 Function Description	178
3.23.2 Operations	178
3.24 Floppy Disk Drive Utilities	179
3.24.1 Function Description	179
3.24.2 Operations	180
3.25 System Configuration	184
3.25.1 Function Description	184
3.25.2 Operations	185
3.26 Wireless LAN Test Program (Atheros)	186
3.27 Wireless LAN Test Program (Intel-made a/b/g/n Setting up of REF PC)	188
3.28 Wireless LAN Test Program on DUT PC (Intel-made)	193
3.29 LAN/Modem/Bluetooth/IEEE1394 Test Program	197
3.29.1 LAN test	197
3.29.2 Modem test	200
3.29.3 Bluetooth test	201
3.29.4 IEEE1394 test	203
3.30 Sound Test program	204
3.31 3G Test program	204
3.32 SETUP	204
3.32.1 Function Description	204
3.32.2 Accessing the SETUP Program	207
Chapter 4 Replacement Procedures	223
Table of Contents	225
4.1 Overview	229
4.2 Battery pack	238
4.3 SIM card	240
4.4 ExpressCard	241
4.5 SD/SDHC memory card	242
4.6 Memory module	243
4.7 Base assembly	246
4.8 ExpressCard slot	249
4.9 Battery lock	251
4.10 3G card/Wireless LAN card	252
4.11 Optical disk drive (DVD-Super Multi drive)/SD board	255
4.12 HDD/SSD	258
4.12.1 HDD	259
4.12.2 SSD	260
4.13 RTC battery	262
4.14 Cooling module	264
4.15 DC-IN harness	266
4.16 Sound board/Microphone	267
4.17 USB board/WL holder	269
4.18 Bluetooth module	272
4.19 Antenna relay board	274
4.20 System board	276
4.21 Speaker	280
4.22 Cover assembly/LCD assembly	282
4.23 Touch pad/Fingerprint sensor board	287
4.24 Keyboard	290
4.25 LCD	292
4.26 Camera module	295
4.27 Wireless LAN antenna/Bluetooth antenna/3G antenna	297
4.28 Hinge	314
Appendices	317
Table of Contents	319
Appendix A Handling the LCD Module	329
Appendix B Board Layout	335
B.1 System board (FMTXS*) Front View	335
B.2 System board (FMTXS*) Back View	337
B.3 Finger Sensor board (FMTFS*) View	339
B.4 SW board (FMTSW*) View	340
B.5 Jack board (FMTJA*) View	341
B.6 USB board (FMTUS*) View	342
B.7 SD board (FSISD*) View for PORTEGE A600 (Not used)	343
B.8 SD board (FMTSD*) View for PORTEGE R600	344
B.9 Antenna board (FMTAT*) View for PORTEGE R600	345
B.10 PATA ODD FPC (FMTPO*) View for PORTEGE R600	346
B.11 SATA ODD FPC (FSISO*) View for PORTEGE A600 (Not used)	347
B.12 SATA HDD FPC (FMTSH*) View	348
B.13 MDC interface FPC (FSIMD*) View for PORTEGE A600 (Not used)	349
B.14 PCIe MiniCard FPC (FMT3G*) View for PORTEGE R600	350
B.15 PCIe MiniCard FPC (FSI3G*) View for PORTEGE A600 (Not used)	351
Appendix C Pin Assignments	353
C.1 CN1410 Memory connector 2 (200-pin)	353
C.2 CN1900 HDD/SSD interface connector (25-pin)	356
C.3 CN1970 eSATA&USB interface connector (11-pin)	357
C.4 CN2520 Expresscard interface connector (40-pin)	358
C.5 CN2300 Docking interface connector (64-pin)	359
C.7 CN2750 FMT3G* board interface connector (25-pin)	362
C.8 CN3010 MDC interface connector (12-pin) (Not used)	362
C.9 CN3230 Keyboard interface connector (30-pin)	363
C.10 CN4100 LAN interface connector (8-pin)	363
C.11 CN4400 Bluetooth interface connector (20-pin)	364
C.12 CN5080 CRT interface connector (15-pin)	364
C.13 CN5601 LCD interface connector (35-pin)	365
C.14 CN8771 FAN interface connector (4-pin)	366
C.15 CN8800 DC-IN connector (4-pin)	366
C.16 CN8810 Battery connector (10-pin)	366
C.17 CN9300 RTC battery connector (3-pin)	366
C.18 CN9400 SATA ODD interface connector (20-pin) (Not used)	367
C.19 CN9500 FMTJA* board interface connector (36-pin)	368
C.20 CN9570 FELICA interface connector (6-pin) (Japanese model Only )	368
C.21 CN9600 FMTUS* board interface connector (30-pin)	369
C.22 CN9700 FMTSD/FSISD board interface connector (30-pin)	370
C.23 CN9800 FMTFS* board interface connector (6-pin)	371
C.24 CN9850 Membrane interface connector (24-pin)	371
C.25 CN9810 System board interface connector (6-pin)	372
C.26 CN9630 FMTUS* board interface connector (3-pin)	373
C.27 CN4620 USB (PORT6) interface connector (4-pin)	374
C.28 CN6050 Int-Microphone interface connector (2-pin)	374
C.29 CN6350 Speaker interface connector (2-pin)	374
C.30 CN9510 System board interface connector (36-pin)	375
C.31 J6050 Microphone interface connector (6-pin)	376
C.32 J6310 Headphone interface connector (6-pin)	376
C.33 CN4630 USB (PORT0) interface connector (4-pin)	377
C.34 CN9540 WebCam interface connector (6-pin)	377
C.35 CN9610 System board interface connector (20-pin)	378
C.36 CN9620 FMTSW* board interface connector (3-pin)	378
C.37 CN2671 Antenna interface connector (3-pin)	379
C.38 CN2672 3G interface connector (3-pin)	379
C.39 CN2673 WLAN interface connector (3-pin)	379
C.40 CN9710 System board interface connector (20-pin)	380
C.41 IS2130 SD Card interface connector (12-pin)	380
C.42 CN1820 FMTPO* board interface connector (50-pin)	381
C.43 CN9710 System board interface connector (30-pin)	382
C.44 IS2130 SD Card interface connector (12-pin)	382
C.45 CN2671 Antenna interface connector (3-pin)	383
C.46 CN2672 3G interface connector (3-pin)	383
C.47 CN2673 WLAN interface connector (3-pin)	383
C.48 CN1810 PATA ODD interface connector (50-pin)	384
C.49 CN1830 FMTSD* board interface connector (50-pin)	385
C.50 CN1950 SATA ODD interface connector (13-pin)	386
C.51 CN9400 System board interface connector (20-pin)	386
C.52 CN1810 System board interface connector (25-pin)	387
C.53 CN1820 SATA HDD interface connector (22-pin)	387
C.54 CN3020 System board interface connector (12-pin)	388
C.55 CN3030 MDC interface connector (12-pin)	388
C.56 CN2621 Mini Card Slot2 interface connector (50-pin)	389
C.57 CN2760 System board interface connector (25-pin)	390
C.58 IS2620 SIM Card interface connector (12-pin)	390
C.59 CN2621 Mini Card Slot2 interface connector (50-pin)	391
C.60 CN2760 System board interface connector (25-pin)	392
C.61 IS2620 SIM Card interface connector (12-pin)	392
Appendix D Keyboard Scan/Character Codes	393
D.1 Scan Codes	393
Appendix E Key Layout	401
E.1 United Kingdom (UK) Keyboard	401
E.2 United States (US) Keyboard	401
E.3 Thai Keyboard	402
E.4 Canadian French Keyboard	402
Appendix F Wiring diagrams	403
F.1 RGB Monitor Loopback Connector	403
F.2 LAN Loopback Connector	403
Appendix G BIOS Rewrite Procedures	405
Appendix H EC/KBC Rewrite Procedures	407

Match case Limit results 1 per page

4.1

Overview

4 Replacement Procedures

PORTÉGÉ R600 Maintenance Manual (960-709)

[CONFIDENTIAL]

4-3

The main parts in this manual are indicated in the part list by the following names.

Parts List

ITEM No

Manual NAME

PART NAME

01A

System board

PCB ASSY FMTSYx

01B

SW board

PCB ASSY FMTSWx

02A,

02A-A

USB board

PCB ASSY FMTUSx

02B,

02B-A

Sound board

PCB ASSY FMTJAx

HDD FPC

PCB ASSY FMTSHx

SD board

PCB ASSY FMTSDx

ODD FPC

PCB ASSY FMTPOx

Fingerprint sensor board

PCB ASSY FMTFSx

Memory module

DDR2 800 2GB

Wireless LAN card

WL-LAN (802.11a/g/n)

RTC battery

BTN N/H BATTERY

Keyboard

KEYBOARD UNIT

Optical disk drive

DVD SUPER MULTI DRIVE

Microphone

MIC WITH HARNESS

USB board FPC

FPC FMTSU1

Sound board FPC

FPC FMTSJ1

SD board FPC

FPC FMTSP1

Fingerprint sensor board FFC

0.5MM PITCH FFC

Bluetooth FFC

0.5MM PITCH FFC

Bluetooth antenna

ANTENNA 2.4GHZ

Base assembly

BASE ASSY

40F

Memory cover

MEM COVER ASSY

40G

Access cover

ACCESS COV ASSY

TP BTN cover

TP BTN COV ASSY

Cover assembly

COVER ASSY

50A

Speaker

SPEAKER ASSY

LCD cover

LCD COVER ASSY

LCD mask

LCD MASK ASSY

、

Wireless LAN antenna

ANTENNA 2.4/5.2GHZ

S01

M2x3B S-THIN HEAD Screw

SCREW M2X3BN

S02

M2x4C S-THIN HEAD Screw

SCREW M2X4

S03

M2.5x6C BIND Screw

TG SCREW M2.5X6CR

S04

M2x6C S-THIN HEAD Screw

SCREW M2X6

S05

M2x2.4C S-THIN HEAD Screw

PH SCREW M2X2.4 3CR

S06

M2.5x4B FLAT BIND Screw

TG SCREW M2.5X4BN

S07

M3x5C BIND Screw

4-40X5 UNIFIED SCREW