Weber 900 NG Owner Manual

Weber 900 NG Manual

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  • Weber 900 NG | Owner Manual - Page 1
    vapors and liquids in the vicinity of this or any other appliance. WARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance
  • Weber 900 NG | Owner Manual - Page 2
    , the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before using. See instructions in this manual for correct procedures. ƽ Do not operate the Weber Gas Barbecue if there is a gas leak . 2. Do not attempt to correct the problem yourself. 3. Call your fire department. 2
  • Weber 900 NG | Owner Manual - Page 3
    assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of which prove defective under normal use and service and which on examination shall indicate, to as set out in this owner's manual. Deterioration or damage due to severe weather
  • Weber 900 NG | Owner Manual - Page 4
    PATENTS AND TRADEMARKS © 1997 Weber. Weber, , Flavorizer and Crossover are registered U.S. trademarks; Spirit, Gas Catcher, FlameCheck, and Spider Stopper are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Weber Gas Barbecues are covered under
  • Weber 900 NG | Owner Manual - Page 5
    Warranty & Patents 3-4 General Instructions 6 Assembly 7-20 Operating Instructions Lighting 21-22 Cooking 23 Storage and/or Nonuse 23 Cleaning 23 Cast Iron Cooking Grates 24 Troubleshooting & Maintenance Annual Maintenance 25 General Maintenance 26-28 Troubleshooting 29 Parts Listing 31
  • Weber 900 NG | Owner Manual - Page 6
    of combustion or ventilation air. For Installation in Canada These instructions, while generally acceptable, do not necessarily comply with the be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at
  • Weber 900 NG | Owner Manual - Page 7
    may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner's manual and serial number of the barbecue available for reference. Hose Bottom tray Cooking grates (2) Flavorizer Bars
  • Weber 900 NG | Owner Manual - Page 8
    Left frame Right frame Wheel frame Leg frame Frame connector Work table Swing table assembly Support rod Accessory racks (2) Warming rack Front panel Catch pan holder Catch pan Drip pans (2) Thermometer ER Wheels (2) 8 WE B ER WE B
  • Weber 900 NG | Owner Manual - Page 9
    Check contents of hardware packs Burner control knobs (3) Tool holders (3) Tubing plugs (7) (two are spares) Support rod holder Swing table end bracket Manifold bracket Hinge pins (2) (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) 1/4-20 x 2 inch bolt (actual size) 1/4-20 x 1 3/4 inch
  • Weber 900 NG | Owner Manual - Page 10
    Step 2 Assemble wheel frame You will need: wheel frame, two wheels, two wheel hubcaps, hammer and a block of wood. Set one end of wheel frame on the block of wood (or other hard, protected surface). Put one wheel on axle, WEBER side facing up, and tap on one hubcap. Figure 1. Repeat with other wheel
  • Weber 900 NG | Owner Manual - Page 11
    Step 4 Continue frame assembly You will need: leg frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the leg frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame onto the tabs of the right frame with the
  • Weber 900 NG | Owner Manual - Page 12
    answered YES to a, b and c, the burners are correctly aligned. If you answered NO, the burners are misaligned. Contact Weber-Stephen Customer Service. Do not use barbecue. Guide screw Figure 6 Slide the cooking box to the left within the frame. Put washer on bolt. Insert the bolt through the frame
  • Weber 900 NG | Owner Manual - Page 13
    This barbecue is designed to operate at 7 inches of water column pressure (.2526 psi). s A manual shut-off valve must be installed outdoors, immediately ahead of the quick disconnect. s An additional manual shut-off valve indoors should be installed in the branch fuel line in an accessible location
  • Weber 900 NG | Owner Manual - Page 14
    Typical natural gas supply installation. Figure 11. Gas supply Inside wall Outside wall To barbecue Quick disconnect Male fitting Shut off Locking shut off Test connections All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures
  • Weber 900 NG | Owner Manual - Page 15
    Step 11 Install igniter Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter. This was done to factory test the ignition system. The igniter lock nut is on the igniter. Insert the top of the igniter up through the large part of the keyhole in the frame
  • Weber 900 NG | Owner Manual - Page 16
    16 (c). ƽWARNING: If there is a leak at connections b or c, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service. When leak checks are complete, turn gas supply OFF at the source and rinse connections with water. (a) (b) (c) Figure 16 Quick disconnect engaged Figure
  • Weber 900 NG | Owner Manual - Page 17
    Step 15 Install Flavorizer Bars and Cooking Grates You will need: five Flavorizer Bars and two cooking grates. Set the Flavorizer Bars side to side in the cooking box. Figure 17. Step 16 Install the bottom tray You will need: bottom tray, catch pan holder, catch pan and one drip pan. Figure 17 Set
  • Weber 900 NG | Owner Manual - Page 18
    Step 17 Install Lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 22. Hair pin cotter Hinge pin Step 18 Add
  • Weber 900 NG | Owner Manual - Page 19
    end bracket is in any way cracked or damaged, do not use swing table. Call our Customer Service Center to order a new part. Install support rod holder on leg. Figure 25 (d). Hook the support rod into the support rod holder. ƽWARNING: The load limit for the swing table is 30 pounds. Hinge rod
  • Weber 900 NG | Owner Manual - Page 20
    Step 20 Complete accessory installation You will need: work table, two accessory racks, warming rack, three tubing plugs and thermometer. Set one accessory rack across the bottom braces in front of the frame connector. Figure 26 (a). Set the second accessory rack across the bottom braces behind the
  • Weber 900 NG | Owner Manual - Page 21
    Lighting Summary lighting instructions are on the control panel. ƽ DANGER Failure to the barbecue. Replace using only Weber authorized replacement hose. Order from WeberStephen Products Co., Customer Service Center or authorized dealer. Crossover Ignition System 1 1) Open the lid. Figure 1. 2)
  • Weber 900 NG | Owner Manual - Page 22
    turn clockwise.) 3) Turn the gas supply valve on. 4) Strike a match and put the flame into the matchlight hole in the front of the cooking box. 1 Manual Lighting ƽWARNING: Do not lean over open barbecue. Keep your face and body at least one foot away from the matchlight hole when lighting the
  • Weber 900 NG | Owner Manual - Page 23
    CENTER off, and BACK at medium). See your Weber cookbook for detailed cooking instructions. If burners go out during cooking, open lid, turn off all burners and Bars are available through your retailer or the Weber-Stephen Products Service Center. Outside surfaces - Use a warm soapy water solution.
  • Weber 900 NG | Owner Manual - Page 24
    Cast Iron Cooking Grates ƽWARNING: Follow all safety instructions provided with your barbecue. Do not drop cast iron grates, they will break. Prior to storing, grease very lightly with solid vegetable shortening or vegetable
  • Weber 900 NG | Owner Manual - Page 25
    , following the procedures outlined in the "General Maintenance" section of this manual. s Check all gas fittings for leaks. ƽ DANGER Do not use OFF the gas. DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service. When leak checks are complete, turn gas supply OFF at the source
  • Weber 900 NG | Owner Manual - Page 26
    General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the air
  • Weber 900 NG | Owner Manual - Page 27
    burner assembly out from under the guide screw and washer in the corners of the cooking box. Figure 11. Guide screw Figure 13 i) Reinstall the the Spider Stopper Guards do not fit tightly, contact Weber-Stephen Customer Service. ƽWARNING: After reinstalling the gas lines, they should be leak checked
  • Weber 900 NG | Owner Manual - Page 28
    the frame. Tighten if necessary; see Step "Install igniter" for correct procedure. If the Crossover Ignition System still fails to light, contact Weber-Stephen Customer Service. 28
  • Weber 900 NG | Owner Manual - Page 29
    TROUBLESHOOTING Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Check is flaking off. THIS IS NOT A DEFECT. Clean thoroughly. (See Section "Periodic Cleaning".) If problem cannot be corrected by using these methods, please contact Weber-Stephen Customer
  • Weber 900 NG | Owner Manual - Page 30
    1 2 3 4 5 6 7 8 9 10 11-12 13 14 15 16 17 18 19 20 ® ® E BE R W E BE R W 27 12 21 22 23 24 212526 28 29 30 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 53 46-48 49 50 51 52
  • Weber 900 NG | Owner Manual - Page 31
    Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner's manual and serial number of 12 1/4 inch nylon washers (9) 13 Leg frame 14 Swing table 15 Support rod holder 16 Support rod 17 Bottom tray 18 Catch pan holder 19 Catch pan 20 Drip pans
  • Weber 900 NG | Owner Manual - Page 32
    products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly. Call our toll free number 1-800-446-1071. For quicker service, please have your owner's manual available for reference. We also welcome any comments or
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WARNING: Do not try to light this appliance
without reading "Lighting" instructions
section of this manual.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
FOR YOUR SAFETY
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, immediately call your
gas supplier or your fire department.
WARNING: Follow all leak check procedures
carefully in this manual prior to barbecue
operation. Do this even if barbecue was
dealer assembled.
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
®
98654
10/97
900 Natural
Gas Barbecue
Serial Number
Please use this number in registering your warranty and
any correspondence with the factory.
Owner’s Manual