Cub Cadet Challenger MX 750 EPS Camo Operation Manual - Page 14

Pre-Start Checklist, Maintenance

Page 14 highlights

5. Entire electrical system does not work: • Blown fuse • Loose or corroded connections • Dead or Faulty battery 6. Dead battery: • Shorted starter solenoid • Key switch not turned to STOP position • Faulty battery 7. Battery will not take a charge: • Dead battery • Loose or corroded connections 8. Difficult to shift: • Idle speed too fast • Gears not lined up. Tap throttle and let it return to idle. If still hard to shift, contact your nearest Cub Cadet dealer 9. Indicator lights do not come on when key switch is in START position: • Faulty bulb • Faulty wiring • Faulty sensor 10. Engine runs unevenly: • Loose electrical connections • Choke (if equipped) or throttle cable sticking • Fuel line or fuel filter plugged • Stale or dirty fuel • Improper fuel • Air cleaner element plugged • Spark plug is fouled 11. Engine overheats: • Air cleaner element missing or plugged • Air intake plugged. • Engine oil low • Engine operated too long at slow engine speed • Cooling fan not turning 12. Engine loses power: • Engine overheating • Too much oil in engine • Faulty spark plug • Fuel supply being restricted • Fuel filter plugged • Fuel line pinched or kinked • Fuel pump output not adjusted to specification • Improper fuel • Air cleaner element plugged 13. Starter does not work: • Loose or corroded connections • Low battery output • Dead or Faulty battery • Faulty starter 14. Starter cranks slowly: • Low battery output • Dead or Faulty battery • Engine oil too heavy • Loose or corroded connections 14 Section 5 - Product Care 15. Battery light comes on when engine is running: • Low engine speed • Faulty voltage regulator • Faulty battery • Faulty rotor or stator • Damaged wiring harness 16. Vehicle will not move: • Shift Lever still in neutral • Parking Brake is still set • Broken or cut drive belt • Safely check to see if the vehicle will go in reverse and then try to go Forward. If vehicle still will not move forward, contact your nearest Cub Cadet dealer. Pre-Start Checklist • Check parking brake. Make sure the parking brake indicator light comes on when the parking brake is ON. • Inspect the Instrument panel for broken gauges and warning lamps. • Check the headlights and turn signals. Replace if broken. • Check seat belt and OPS. Do not operate utility vehicle until repaired if either is broken. • Check the joint boots on the drive shaft for damage. If they joint boots are damaged, see an authorized service dealer. • Check tire pressure. See Tire Pressure in this section. Maintenance WARNING To avoid personal injury, be sure to check and service the vehicle on a flat surface with the engine off and the parking brake ON. If servicing under the cargo bed, be sure that the cargo bed is supported so that it can not inadvertently close. Do not touch muffler or exhaust pipes while they are hot; Otherwise, severe burns could result. WARNING If vehicle diagnosis requires the vehicle to be run with the wheels off the ground the free wheeling state will cause the engine management system to create a lean condition. This lean condition will cause the exhaust system to become hotter than normal operating conditions. Exercise extreme caution when working around the exhaust components and allow extra time for the exhaust components to cool. Tire Pressure The recommended operating tire pressure is 14 psi (70 kPa) for all tires. Overinflating above recommended tire pressure can reduce the life of the tire. Check tire pressures before each use. Note: If the cargo bed is at maximum capacity (1000 lbs), the rear tire pressure can be increased to 18 psi (124 kPa). Lug Nuts Check torque of lug nuts after first 50 hours of use and every 100 hours thereafter. Tighten lug nuts in a diagonal pattern. Torque lug nuts to 65-75 lb-ft using a torque wrench. Removing the Hood & Interior Hood Panel CAUTION To avoid personal injury from contact with moving parts never open operator's seat or hood cover while the engine is running. To open the hood, pull up on the center of the upper edge of the cover (a) and lift the hood off. To close, insert the front bottom hooks into the hood. Push down on the perimeter of the cover. See Figure 5-1. (a) Figure 5-1 To remove the interior hood panel (a), grasp the upper left corner of the panel and pull. See Figure 5-2. (a) Figure 5-2 Removing the Seat To remove the seat, lift up on the front edge of the seat and after the two pins (a) clear the bushings pull towards the front of the vehicle. See Figure 5-3. When re-installing the seat, make sure the pins (a) in the seat are inserted into the holes (b) in the frame. (a) (b) (a) (b) Figure 5-3

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28

14
S
ECTION
5 — P
RODUCT
C
ARE
5.
Entire electrical system does not work:
Blown fuse
Loose or corroded connections
Dead or Faulty battery
6.
Dead battery:
Shorted starter solenoid
Key switch not turned to STOP
position
Faulty battery
7.
Battery will not take a charge:
Dead battery
Loose or corroded connections
8.
Difficult to shift:
Idle speed too fast
Gears not lined up. Tap throttle and
let it return to idle. If still hard to
shift, contact your nearest Cub Cadet
dealer
9.
Indicator lights do not come on when key
switch is in START position:
Faulty bulb
Faulty wiring
Faulty sensor
10.
Engine runs unevenly:
Loose electrical connections
Choke (if equipped) or throttle cable
sticking
Fuel line or fuel filter plugged
Stale or dirty fuel
Improper fuel
Air cleaner element plugged
Spark plug is fouled
11.
Engine overheats:
Air cleaner element missing or
plugged
Air intake plugged.
Engine oil low
Engine operated too long at slow
engine speed
Cooling fan not turning
12.
Engine loses power:
Engine overheating
Too much oil in engine
Faulty spark plug
Fuel supply being restricted
Fuel filter plugged
Fuel line pinched or kinked
Fuel pump output not adjusted to
specification
Improper fuel
Air cleaner element plugged
13.
Starter does not work:
Loose or corroded connections
Low battery output
Dead or Faulty battery
Faulty starter
14.
Starter cranks slowly:
Low battery output
Dead or Faulty battery
Engine oil too heavy
Loose or corroded connections
Removing the Hood & Interior Hood Panel
CAUTION
To avoid personal injury from contact with moving parts never
open operator’s seat or hood cover while the engine is running.
To open the hood, pull up on the center of the
upper edge of the cover (a) and lift the hood off.
To close, insert the front bottom hooks into the
hood.
Push down on the perimeter of the cover.
See Figure 5-1.
(a)
Figure 5-1
To remove the interior hood panel (a), grasp the upper
left corner of the panel and pull. See Figure 5-2.
(a)
Figure 5-2
Removing the Seat
To remove the seat, lift up on the front edge of the
seat and after the two pins (a) clear the bushings
pull towards the front of the vehicle. See Figure
5-3. When re-installing the seat, make sure the pins
(a) in the seat are inserted into the holes (b) in the
frame.
(a)
(a)
(b)
(b)
Figure 5-3
15.
Battery light comes on when engine is
running:
Low engine speed
Faulty voltage regulator
Faulty battery
Faulty rotor or stator
Damaged wiring harness
16.
Vehicle will not move:
Shift Lever still in neutral
Parking Brake is still set
Broken or cut drive belt
Safely check to see if the vehicle
will go in reverse and then try to go
Forward. If vehicle still will not move
forward, contact your nearest Cub
Cadet dealer.
Pre-Start Checklist
Check parking brake. Make sure the parking
brake indicator light comes on when the
parking brake is ON.
Inspect the Instrument panel for broken
gauges and warning lamps.
Check the headlights and turn signals.
Replace if broken.
Check seat belt and OPS. Do not operate
utility vehicle until repaired if either is
broken.
Check the joint boots on the drive shaft for
damage. If they joint boots are damaged,
see an authorized service dealer.
Check tire pressure. See Tire Pressure in this
section.
Maintenance
WARNING
To avoid personal injury, be sure to check and service the
vehicle on a flat surface with the engine off and the parking
brake ON. If servicing under the cargo bed, be sure that the
cargo bed is supported so that it can not inadvertently close.
Do not touch muffler or exhaust pipes while they are hot;
Otherwise, severe burns could result.
WARNING
If vehicle diagnosis requires the vehicle to be run with the
wheels off the ground the free wheeling state will cause
the engine management system to create a lean condition.
This lean condition will cause the exhaust system to become
hotter than normal operating conditions.
Exercise extreme
caution when working around the exhaust components and
allow extra time for the exhaust components to cool.
Tire Pressure
The recommended operating tire pressure is
14 psi (70 kPa)
for all tires. Overinflating above
recommended tire pressure can reduce the life of
the tire. Check tire pressures before each use.
Note:
If the cargo bed is at maximum capacity
(1000 lbs), the rear tire pressure can be increased
to 18 psi (124 kPa).
Lug Nuts
Check torque of lug nuts after first 50 hours of use
and every 100 hours thereafter. Tighten lug nuts in
a diagonal pattern. Torque lug nuts to 65-75 lb-ft
using a torque wrench.