HP ProLiant DL160 HP ProLiant DL160 Generation 5 Server Maintenance and Servic
HP ProLiant DL160 - G5 Server Manual
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- HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 1
HP ProLiant DL160 Generation 5 Server Maintenance and Service Guide Part number 449871-005 Fifth edition September 2008 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 2
to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 3
non-hot-plug HDD 20 System components with hot-plug HDD ...22 HP Contact Information...25 Before You Contact HP ... configuration tools ...37 Hardware configuration information...37 Electrostatic discharge information ...37 Pre-Installation procedure ...38 Post-installation instructions ...38 Server - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 4
BIOS setup utility ...79 Navigating through the setup utility ...80 Setup utility menu bar ...82 BIOS update ...88 Clear CMOS...89 Power-On Self-Test (POST)...89 POST error indicators ...90 POST errors message definition ...90 POST related troubleshooting...92 Physical and operating specifications - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 5
period HP (or HP service providers or service partners) identifies that the repair can be accomplished by the use of a CSR part, HP will ship is required, you can call the HP Technical Support Center and a technician will help you over the telephone. HP specifies in the materials shipped with a - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 6
pièce défectueuse, HP se réserve le droit de vous facturer les coûts de remplacement. Dans le cas d'une pièce CSR, HP supporte l'ensemble des frais le site Web HP (http://www.hp.com/go/selfrepair). Service de garantie "pièces seules" Votre garantie limitée HP peut inclure un service de garantie "pi - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 7
due categorie di parti CSR: • Obbligatorie - Parti che devono essere necessariamente riparate dal cliente. Se il cliente ne affida la riparazione ad HP, deve sostenere le spese di spedizione e di manodopera per il servizio. • Opzionali - Parti la cui riparazione da parte del cliente è facoltativa - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 8
Sie jedoch den Austausch dieser Teile von HP vornehmen lassen möchten, können bei diesem Service je nach den für Ihr Produkt vorgesehenen verfügbar. Wenn Sie Hilfe benötigen, können Sie das HP technische Support Center anrufen und sich von einem Mitarbeiter per Telefon helfen lassen. Den - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 9
componentes CSR se clasifican en dos categorías: • Obligatorio: componentes para los que la reparación por parte del usuario es obligatoria. Si solicita a HP que realice la sustitución de estos componentes, tendrá que hacerse cargo de los gastos de desplazamiento y de mano de obra de dicho servicio - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 10
minimum beperkt kan blijven en de flexibiliteit in het vervangen van defecte onderdelen groter is. Deze onderdelen worden CSR-onderdelen (Customer Self Repair) genoemd. Als HP (of een HP Service Partner) bij de diagnose vaststelt dat de reparatie kan worden uitgevoerd met een CSRonderdeel, verzendt - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 11
diretamente ao cliente. Existem duas categorias de peças CSR: • Obrigatória - Peças cujo reparo feito pelo cliente é obrigatório. Se desejar que a HP substitua essas peças, serão cobradas as despesas de transporte e mão-de-obra do serviço. • Opcional - Peças cujo reparo feito pelo cliente é opcional - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 12
Customer self repair 12 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 13
Customer self repair 13 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 14
Customer self repair 14 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 15
Customer self repair 15 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 16
Illustrated parts catalog Mechanical components Table 1 Mechanical components spare parts list Item Description 1 Top cover 2 Rail kit 3 Hard drive cage 4 ODD bezel blank 5 Hard drive bezel blank 6 Top middle cover 7 System fan 8 Chassis 9 Rail kit 10 Air baffle 11 PCI cage - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 17
1Mandatory-Parts for which customer self repair is mandatory. If you request HP to replace these parts, you will be charged for the travel and labor costs of this service. 2Optional-Parts for which customer self repair is optional. These parts are also designed for customer self repair. If, however, - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 18
ser reparados por el usuario. Para que el usuario haga valer su garantía, HP pone como condición que un proveedor de servicios autorizado realice la sustitución de met de garantievoorwaarden moet het onderdeel door een geautoriseerde Service Partner worden vervangen. Deze onderdelen worden in de ge - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 19
Illustrated parts catalog 19 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 20
components spare parts list Item Description 1 System fan 2 Cable assy USB 3 Cable SATA 250mm 4 Cable IDE ODD 5 Non-hot-plug SATA hard drive 6 Optical disk drive (ODD) SPS-DRV,9.5mm,DVD-ROM,RoHS SPS-DRV,9.5mm COMBO,RoHS 7 Memory module DIMM,1GB PC2-5300 FBD,64Mx8,RoHS DIMM,512MB - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 21
Table 2 System components spare parts list Item Description Spare Part Number Quad-Core Intel(r) Xeon(r) processor X5472 (3.00GHz, 120W, 457880-001 1600MHz FSB) Quad-Core Intel(r) Xeon(r) processor L5410 (2.33GHz, 50W, 1333MHz FSB) 459736-001 Quad-Core Intel(r) Xeon(r) processor X5460 (3.16GHz - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 22
Cable IDE ODD 6 Hot-plug SAS hard drive carrier 7 Optical disk drive (ODD) SPS-DRV,9.5mm,DVD-ROM,RoHS SPS-DRV,9.5mm COMBO,RoHS 8 Memory module DIMM,1GB PC2-5300 FBD,64Mx8, RoHS DIMM,512MB PC2-5300 FBD, 64MX8,RoHS 9 Processors ,Intel FC-LGA6 with 771 lands Series Quad-Core Intel(r) Xeon - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 23
Mandatory1 Mandatory1 Mandatory1 1Mandatory-Parts for which customer self repair is mandatory. If you request HP to replace these parts, you will be charged for the travel and labor costs of this service. 2Optional-Parts for which customer self repair is optional. These parts are also designed for - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 24
optional ist. Diese Teile sind auch für Customer Self Repair ausgelegt. Wenn Sie jedoch den Austausch dieser Teile von HP vornehmen lassen möchten, können bei diesem Service je nach den für Ihr Produkt vorgesehenen Garantiebedingungen zusätzliche Kosten anfallen. 3No: Kein-Einige Teile sind nicht - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 25
-1518. • In Canada, call 1-800-263-5868. • In other locations, refer to the HP website at http://www.hp.com/. For HP technical support: • In North America: ○ Call 1-800-HP-INVENT (1-800-474-6836). This service is available 24 hours a day, 7 days a week. For continuous quality improvement, calls may - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 26
• Applicable error messages • Add-on boards or hardware model number and serial number • Third-party hardware or software model number • Operating system type and revision level Illustrated parts catalog 26 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 27
drives of the HP ProLiant DL160 G5 server. Connectors and components Front panel components Figure 1 Front panel components Item 1 2 3 4 5 6 7 8 9 10 11 Description Thumbscrews for rack mounting Optical disk drive bay Serial number pull tab Two front USB - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 28
(teal) Low profile/Half length expansion slot Full Height/Full length expansion slot T10/T15 wrench Thumbscrew for PCI cage UID LED button VGA port HP LO100i management LAN port Two rear USB 2.0 ports GbE LAN port for NIC1/Management PS/2 keyboard port (purple) Connectors, Switches, and LEDs 28 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 29
Designator Description 1 J19 Top: PS/2 mouse port Bottom: PS/2 keyboard port 2 J20 Top: LAN port 2 Bottom: LAN port 1 3 J15 Top: USB 2.0 port Bottom: USB 2.0 port 4 J22 Management port 5 P10 Top: Serial port Bottom: VGA port 6 SW4 UID LED/button 7 J52 PCIe slot (PCIe-x16 link - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 30
6 header 15 SATA SATA1,2,3,4 connector 16 P14 IDE channel 17 P37 Front USB 2.0 cable header 18 CPU 1 Processor 1 socket 19 P18 5-pin system ) headers. Table 4 describes the jumper settings. Table 4 System configuration switch settings Jumper P36 P38 P39 Status On (default) Off Off - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 31
indicators located on the: • Front panel • Rear panel • System board These LED indicators aid in problem diagnosis by indicating the status of system components and operations of the server. Front panel LED indicators The front panel LED indicators allow constant monitoring of basic system functions - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 32
health LED indicator status Component Power/system health LED indicator Status Steady green Steady amber Off Description The server is operating normally. The server is system off or in hibernation with A/C power. The server is system off without A/C power. Connectors, Switches, and LEDs 32 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 33
the server. Figure 6 Drive activity LED indicator Table 6 Hard drive activity LED indicator status Item LED indicator Status Description 1 Drive activity LED indicator Forced off (override drive • The drive is not a member of any RAID activity output) volumes; or the drive is configured but - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 34
command activity. is outstanding continually the indicator is forced to flash at 4 Hz 50% duty cycle instead of solid off) • The drive is a member of a RAID volume. • The drive is not in a replacement or failed state for any volumes that it is a member of (drive is online). • The drive is not - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 35
Rear panel LED indicators The LAN port on the rear panel has two LED indicators that allow monitoring of network activity. Figure 7 LAN/LED indicators location Table 7 LAN/LED indicator states Item 1 2 Component Status LAN activity status LED indicator Flashing green Off LAN network speed LED - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 36
System board LED indicator The system board contains one LED indicator for use during troubleshooting operations. Figure 8 System board LED indicator Table 8 System board LED indicator Item Component 1 LED indicator Status Green Description System state show Connectors, Switches, and LEDs 36 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 37
the HP ProLiant DL160 G5 server. Review the specifications of a new component before installing it to make sure it is compatible with the server. When will assist with the hardware configuration: • HP ProLiant DL160 G5 Server Support CD • IPMI Event Log • Diagnostics Software Hardware configuration - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 38
in this chapter when handling a server component. IMPORTANT: To streamline the configuration process, read through the entire installation/removal procedure first and make sure you understand them before you before you begin. Post-installation instructions Observe the following items after - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 39
hot surfaces, allow the drives and the internal system components to cool before touching them. CAUTION: Do not operate the server for long periods with the access panel open or removed. Operating the server and safety requirements and guidelines for manual material handling. These symbols, on - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 40
cover and top middle cover are both detachable. You need to remove the top cover before you can remove or replace a server component. The middle cover needs to be removed to service the SAS/SATA backplane board and optical drive. Top cover To remove the top cover: 1. Loosen the captive screw on - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 41
Figure 9 Removing the Top Cover To reinstall the top cover: 1. Align the top cover to the chassis and then slide it towards the front panel to position it into place. 2. Once the cover is attached to the chassis, tighten the captive screw on the rear panel with a T-15 screwdriver. Figure 10 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 42
Figure 11 Removing the Top Middle Cover To reinstall the top middle cover: 1. Align the top middle cover to the chassis. 2. Fasten the four screws (one on each side of the chassis and two on the top middle cover) to securing the top middle cover to the chassis. Figure 12 Reinstalling the top middle - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 43
Drives The server supports up to five drive bays - four drive bays for 3.5-inch hard from major heat sources like the heat sink. • Do not jam cables on top of expansion cards or memory modules. Printed circuit cards are not designed to withstand excessive pressure. • Keep cables clear of sliding or - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 44
System Fan 4 Connector 5-pin System Fan 5 Connector 5-pin System Fan 6 Connector To Front panel SATA 4 SATA 3 SATA 2 SATA 1 External HDD LED USB 2.0 USB 2.0 Power supply Power supply Power supply System fan 1 System fan 2 System fan 3 System fan 4 System fan 5 System fan 6 System Board Designator - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 45
configuration The server supports a maximum of five drive bays - four bays for 3.5-inch hard disk drives and one drive bay for an optical media drive. Figure 14 System drive bays Item 1 2 Description Optical Media Device Bay 3.5 Inch Hard Disk Drive Bays (four) The HDD bays support both non-hot - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 46
Figure 15 DVD/CDRW-ROM location Pre-installation Procedure 1. Turn off the server and all the peripherals connected to it. 2. Unplug all external cables and AC power cords. If necessary, label each one to expedite reassembly. 3. Remove unit - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 47
To install the optical drive: 1. Slide the optical drive assembly into the chassis. Figure 17 Installing the optical drive 2. Remove the top middle cover and connect the IDE data and power cables to their corresponding connectors on the optical drive Figure 18 Connecting the cables To remove the - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 48
either SAS hard drives or SATA hard drives in the server. Hard drives installed in the server are labeled from Device 1 to Device 4, from left to right, when viewed from the front of the server. Figure 20 Hard drive bays configuration Item 1 2 Description 1st SAS/SATA hard drive 2nd SAS/SATA - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 49
/SATA hard drive 4th SAS/SATA hard drive To install a hard drive: 1. Pull the hard drive shield out of the chassis. Figure 21 Removing the hot-plug hard drive blank IMPORTANT: Do not discard the hard drive blank. If the drive is removed in the future, you must reinstall the hard - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 50
to pull the drive out of the cage. Make sure to support the drive when pulling it out of the cage. 3. Pull the hard drive assembly 23 Removing the hot-plug hard drive To install a non-hot-plug hard drive: 1. Loosen four screws from the top part of the carrier 2. Put the non-hot-plug hard drive - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 51
drive disk to the carrier To install a non-hot-plug hard drive in the server: 1. Remove the hard drive blank from front to the drive using the cables provided. Figure 26 Installing the non-hot-plug hard drive assembly To remove the non-hot-plug hard drive: 1. Loosen the screw with the T-15 wrench - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 52
Figure 27 Removing the non-hot-plug hard drive assembly To remove a non-hot-plug hard drive disk from the carrier: 1. Loosen the four screws on the carrier (two on each side). 2. Lift the hard drive from the carrier. Figure 28 Removing the non-hot-plug hard drive assembly Removal and replacement - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 53
SAS/SATA HDD backplane The following figures show the front and back side of the backplane. Figure 29 Backplane connectors (component side) Item Description 1 Screw Holes 2 LED indicators 3 Headers for Hard Drive Figure 30 Backplane connectors (solder side) Item 1 2 Description Header for - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 54
server whenever an AC power source is connected. This voltage is present even when the main power switch is in the off position. To remove the backplane: 1. Remove all drives out of the drive bays. Refer to the Hard drives sections in this chapter for detailed procedures. Figure 31 Removing the hot - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 55
including optical drive cables. System board configuration Processor HP ProLiant DL160 G5 Server supports dual and quad core processors. If a single CPU is installed, then use socket 0.When two processors are used, the server supports boot functions through the processor installed in processor - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 56
1 fails, the system will automatically boots from processor 0 and provides a processor failure message. The processor socket supports 2P Intel Harpertown series processor CAUTION: It is recommended to use processors of same speeds or cache sizes to prevent possible server malfunction. Figure 34 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 57
Figure 35 Removing the air baffle To remove the heat sink: 1. Loosen the four mounting pins. 2. Lift the heat sink away from the system board. CAUTION: Place heat sink down in an upright position with the thermal patch facing upward. Do not let the thermal patch touch the work surface. Figure 36 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 58
to the CPU contact surface, to brush a thin coat to cram the gap. Neither too thick nor too thin. CAUTION: HP recommends using Shin-Etsu X-23-7783D thermal grease compound for your ProLiant server. 3. Apply all the grease to the top of the processor in one of the following patterns to insure even - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 59
Figure 38 The bottom of the heat sink CAUTION: Never touch the bottom of the processor; any contaminant could prevent the mounting pads from making contact with the socket. CAUTION: Applying too much grease creates a gap between the contact surfaces, significantly reducing the ability of the heat - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 60
Figure 39 Installing the processor CAUTION: To prevent overheating or a possible system crash, use only a heat sink model specified for the HP ProLiant DL160 G5 server. To install the heat sink: 1. Properly align the heat sink mounting pins to the system board mounting holes. 2. Tighten the - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 61
Figure 41 Installing the air baffle Memory HP ProLiant DL160 G5 server has eight DIMM slots that support up to 32 GB maximum system memory (4GB in each of the eight DIMM slots). You must adhere to the following guidelines when adding or replacing memory modules: • For 2P system, both physical - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 62
module upward to remove it from the slot. Figure 43 Removing a memory module CAUTION: Place the memory module on a static-dissipating work surface or inside of an anti-static bag. To install a memory module: 1. Align the notch on the bottom edge of the module with the keyed surface of the DIMM - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 63
slots are structured to ensure proper installation. If you insert a memory module but it does not fit easily into the slot, you may have inserted 1 and slot 2 with a PCI-X model using the PCI-X riser card option kit. This will allow support for PCI-X devices. Removal and replacement procedures 63 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 64
Figure 46 PCIe riser card slots location • Single-Slot PCIe Riser card (x16 link with x16 slot) Figure 47 PCIe riser card connector location • Single-Slot PCIe Riser card (x16 link with x16 slot) PCI cage To remove the PCI cage: NOTE: Disconnect all cables connecting an existing expansion board to - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 65
Figure 48 Removing the PCI cage Installing PCIe/PCI-X riser boards The system supports up to two riser boards at a time. Use only HP supported expansion boards that meet the following specifications: • Compliance ○ PCI Express x16 ○ PCI-X(available only when the optional PCI-X riser board is - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 66
Figure 49 Removing the PCIe riser card (1) Figure 50 Removing the PCIe riser card (2) To install the PCIe Riser card: 1. Align the two riser card slots to the standoff on the PCI cage, and then push the card up. 2. Install and tighten the two screws that secure the riser card to the PCI cage. - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 67
Figure 51 Installing the PCIe riser card (1) Figure 52 Installing the PCIe riser card (2) To remove the slot cover: 1. Loosen the screw(s) that secure(s) the slot cover(s) to the chassis. 2. Remove the slot cover(s) on the PCI cage. CAUTION: Do not discard the slot cover. If the expansion board is - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 68
Figure 53 Removing the slot cover (1) Figure 54 Removing the slot cover (2) To install the PCI card: 1. Slide the expansion board into the slot, aligning the board with its matching connector. Firmly press the board to seat it properly on the slot. 2. Tighten the screw that secures the card to the - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 69
Figure 55 Installing the PCI card To reinstall the PCI cage: 1. Installing the PCI riser card into the system. a. Align the PCI card with the open expansion slot. b. Press the PCI card straight down into the expansion slot on the system board. 2. Align the PCI cage to the system board expansion slot - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 70
the necessary cable(s) to the board. System battery The server uses nonvolatile memory that requires a battery to retain system information when power battery: • Replace the battery with the same type as the battery recommended by HP. Use of another battery may present a risk of fire or explosion. • - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 71
manufacturer's instructions. CAUTION: Loss of BIOS settings occurs when the battery is removed. You must reconfigure BIOS settings whenever you replace the battery. NOTE: If the server no longer automatically displays the correct date and time, you may need to replace the system battery. Under - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 72
Figure 60 Removing the system board To replace the system board: 1. Align the system board I/O connectors to their openings and slide the system board into place. The nine screw holes on the chassis should align with the system board. 2. Fasten the nine screws on the system board to secure the - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 73
electric shock hazards and/or damage to the equipment. • Installation of power supply units should be referred to individuals who are qualified to service server systems and are trained to deal with equipment capable of generating hazardous energy levels. • DO NOT open the power supply unit. There - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 74
Figure 63 Removing the non-hot-plug power supply To replace the power supply: 1. Align the power supply to the right location next to the motherboard. 2. Align the screw holes on the power supply with the screw holes on the chassis (one on the top of the power supply, others on - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 75
supply and the mother board. 2. Press the purple colored handle. 3. Slide the hot-plug power supply out of the power supply bay. Figure 66 Removing the hot-plug power supply To replace the hot-plug power supply: 1. Align the hot-plug power supply cage connector with the open slot of power supply - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 76
Figure 67 Installing the hot-plug power supply System fan The server has six system fans located on the chassis' center wall. The figure below identifies the system fans by their device number and shows their corresponding - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 77
system board P24 on the system board System fans 1 to 5 are for the memory modules and processors, while system fan 6 is for the PCI slots and system chipsets. A new system fan can be installed to allow the server to operate properly in case a default system fan becomes defective. To remove the - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 78
Figure 70 Installing the system fan Removal and replacement procedures 78 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 79
or warm reset, the BIOS perform Power-On Self-Test (POST) routines to test system components, to allocate resource for various hardware devices, and to prepare the system to boot to various operating systems. BIOS setup utility The HP server BIOS Setup Utility is used to configure five primary menu - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 80
the Item Specific Help panel. if it is user-configurable. Press the (+) BIOS Setup Utility screen colours. Discard any changes you have made. Moves the cursor to the first/last item (each menu), the item will be display highlight. Moves the cursor to the first/last item (each menu), the item will - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 81
Figure 71 Setup utility general help screen Press F1 to get the general help message box. Diagnostic tools and setup utilities 81 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 82
BIOS setup utility Use this menu to set the system time and date, and configure the following items: • View BIOS ID and BIOS version • View CPU type / CPU speed /CPU physical count information • View System memory size • View System serial number • View MAC address for the embedded NIC • Set Server - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 83
• IO Device Configuration --- Configure Embedded Serial port. • ACPI Configuration --- Section for Advanced ACPI configuration. • IPMI Configuration --- IPMI Configuration including server monitoring and event log. • USB Configuration --- Configure the USB support. • Event Log Configuration --- Mark - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 84
Figure 74 IPMI submenu of the BIOS setup utility If use low voltage CPU and no PCI full length/full height slot populated, the 6th fan is nonsensical. Diagnostic tools and setup utilities 84 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 85
75 Boot menu of the BIOS setup utility Use this menu to configure the boot priority. Set boot device priority. By default, the server searches for boot devices in the following order: 1. CD/DVD Drives. 2. Removable Devices. 3. Hard Disk Drives. 4. Network Drives. Diagnostic tools and setup utilities - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 86
Security menu Figure 76 Security menu of the BIOS setup utility 1 Diagnostic tools and setup utilities 86 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 87
Security menu of the BIOS setup utility 2 Use this menu to configure the following items: • Administrator Password --- Display if an administrator password is Set or Not. • Change Administrator Password --- Allows you to access and change all settings in the Setup Utility. The administrator password - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 88
changes or discard changes. When you save and exit, the server reboots. • Save Changes and Exit --- Save the changes you have made and exit the BIOS Setup Utility. (You can also press F10 key.) • Discard Changes and Exit --- Exit the BIOS Setup Utility without saving the changes you have made. (You - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 89
Flashing Capabilities 4. Reboot DL160 G5 Server with one of the above bootable devices and make sure the BIOS setting allows booting from the USB disk. 5. Follow the on-screen instructions to finish the flashing of the BIOS. Clear CMOS You may need to clear the Setup configuration values (CMOS) if - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 90
012 --- CMOS Date/Time not set Table 12 lists the most common POST error messages with corresponding troubleshooting recommendation. HP recommends that you correct the error, even if the server appears to boot successfully. Table 12 POST Error Messages Error-Code 000 003 004 005 008 012 048 04C 04D - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 91
in the 3rd IDE controller could not be properly initialized by the BIOS. This message is typically displayed When the BIOS is trying to detect and configure IDE/ATAPI devices in POST. System Fan 1 Missing System fan 1 is not installed, user should install the system fan. The system will shut down - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 92
board connectors. Verify that the boot device is enabled in the Setup Utility. Verify that the boot device has an operating system installed. If the problem persists, contact your Foxconn Customer Support provider System Event Log full You must enter BIOS SETUP UTILITY and then Clean the - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 93
• All memory modules are properly installed. • If you have installed a PCI accessory board, verify that the board is firmly seated and any switches or their proper order. • If you have changed any switches on the system board, verify that each is properly set. Diagnostic tools and setup utilities 93 - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 94
the HP ProLiant DL160 G5 server. Specifications include: System unit Table 13 Hardware Specifications Item Processor socket Processor support Chipset Hardware monitoring device Gigabit Ethernet controller SATA and IDE controllers Embedded video controller I/O subsystem Memory Default media storage - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 95
board dimension Server dimensions Rack Server weight Description ATX (Advanced Technology Extended) 12'' x 13.5'' 448W * 43H * 698.7D (mm) Basic Configuration ( excludes keyboard and monitor): 19 kg Table 15 Environmental Specifications Item Temperature: Operating Non-operating Storage Wet-bulb - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 96
+50 -40 to +70 5% to 95% relative humidity, non-condensing. 5% to 95% relative humidity, non-condensing Table 17 Hot-Plug Power Supply Specifications Item Dimensions (H x W x D) Weight (approximate) Input requirements: Rated input voltage Normal line voltage Line frequency Rated input current BTU - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 97
), 5 CSR program part categories, 6 website, 5 customer self repair (CSR), 5 D Diagnostic tools and Setup Utilities BIOS Setup Utility, 78 BIOS software, 78 BIOS update, 87 clear CMOS, 88 POST, 88 Drive bay configuration, 45 drives back plane, 53 cable connections, 44 cable management, 43 drive bay - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 98
LAN controller, 93 memory, 93 power supply unit, 93 processor socket, 93 processor support, 93 status LED indicators, 93 thermal solution, 93 Hardware Specifications, 93 chipset, 93 default media storage, 93 Hardware monitoring device, 93 I/O subsystem, 93 optional storage, 93 hazardous conditions. - HP ProLiant DL160 | HP ProLiant DL160 Generation 5 Server Maintenance and Servic - Page 99
drive spare part number, 20, 22 server dimensions rack, 94 server warnings and cautions, 38 Setup Utility menu bar advanced menu, 82 boot menu, 84 exit menu, 87 security menu, 85 slot cover removing, 67 specifications physical and operating, 93 storage controller, 93 symbols on equipment, 39 system
HP ProLiant DL160 Generation 5 Server
Maintenance and Service Guide
Part number 449871-005
Fifth edition September 2008