Husqvarna MZ 5225 Owners Manual

Husqvarna MZ 5225 Manual

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  • Husqvarna MZ 5225 | Owners Manual - Page 1
    Operator's Manual MZ5225 / 968999717 MZ6125 / 968999718 MZ7227 / 968999719 MZ5225BF / 968999720 MZ6125BF / 968999721 MZ5225C / 968999748 MZ6125C / 968999749 MZ25 / 968999780 Please read the operator's manual carefully and make sure you understand the instructions before using the machine.
  • Husqvarna MZ 5225 | Owners Manual - Page 2
    ©2008 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A.
  • Husqvarna MZ 5225 | Owners Manual - Page 3
    Front Wheel Bearings 51 Deck spindle 51 Engine Oil 52 Engine Oil Filter 52 Changing the Engine Oil 52 Engine Oil Levels 53 Hydraulic Pump 54 Fluid Change 54 Purging Procedures 54 TROUBLESHOOTING 55 STORAGE 57 Storage 57 Service 57 schematics 58 TECHNICAL DATA 59 Accessories 63 Torque
  • Husqvarna MZ 5225 | Owners Manual - Page 4
    practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the
  • Husqvarna MZ 5225 | Owners Manual - Page 5
    provided by the manufacturer. Operating instructions for the accessories are provided with delivery. All other types of uses are incorrect. The manufacturer's directions concerning operation, maintenance, and repairs must be carefully followed. Lawn mowers and all power equipment, can be potentially
  • Husqvarna MZ 5225 | Owners Manual - Page 6
    in the Service Journal in this operator's manual. When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This Operator's Manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing
  • Husqvarna MZ 5225 | Owners Manual - Page 7
    manual. Used also when there is a potential for misuse or misassembly. RN Reverse Neutral Fast P Warning! Parking Brake CE conformity marking. Only for European market Slow Choke Fuel Warning! Rotating blades, keep away from the discharge deck Do not touch parts Battery acid
  • Husqvarna MZ 5225 | Owners Manual - Page 8
    Operator's Manual Shut off engine and remove key before performing any maintenance or repair work Keep a safe distance from the machine Use on shields while engine is running Careful backing up, watch for other people Careful going forward, watch for other people Moving sharp blades under
  • Husqvarna MZ 5225 | Owners Manual - Page 9
    in place and working • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before
  • Husqvarna MZ 5225 | Owners Manual - Page 10
    light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use exhaust / engine part and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel
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    wear gloves when handling the blades. • Never wear loose clothing that can get caught in moving parts. • Use ear protectors to avoid lose traction. • Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. • Keep
  • Husqvarna MZ 5225 | Owners Manual - Page 12
    adult other than the operator. • Be alert and turn machine off if a child enters the area. • Before children. • Never carry children, even with the blades shut off. They may fall off and be • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees
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    SAFETY WARNING! The engine must not be started when the driver's floor plate or any protective plate for the mower deck's drive belt is removed. Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the
  • Husqvarna MZ 5225 | Owners Manual - Page 14
    and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Maintain or replace safety and instruction labels, as necessary
  • Husqvarna MZ 5225 | Owners Manual - Page 15
    adjustments with the engine running. • The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. Only use approved repair parts for the machine. 6003-009 Do not smoke when performing maintenance on the battery. The battery can explode and
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    to the mower and possibly serious injury to the operator. • Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed. Do not lift! The machine is not intended to be lifted by hand. Regularly clean deck 8011-514 WARNING! Escaping hydraulic oil under pressure
  • Husqvarna MZ 5225 | Owners Manual - Page 17
    • Check all bolts including seat belt for correct torque before each use. • Check ROPS structure for damage before each use. • ROPS bar is NOT intended for use in sub zero temperatures. WARNING! The rollover protection system's capabilities may be impaired by damage if the mower is overturned or if
  • Husqvarna MZ 5225 | Owners Manual - Page 18
    CONTROLS This operator's manual describes the Husqvarna Zero Turn Rider. The rider is fitted with a Kohler fourstroke overhead valve engine developing 25-27 horse power*. Control Locations 98 7 Transmission from the engine is made via a belt-driven hydraulic pumps. Using the left and right
  • Husqvarna MZ 5225 | Owners Manual - Page 19
    its neutral position. The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position. If the left steering control is pulled backward, the machine turns to the left. Use extra care when using this maneuver. If the steering controls are
  • Husqvarna MZ 5225 | Owners Manual - Page 20
    respectively. Avoid idling the engine for long periods, as there is a risk of fouling the spark plugs. USE FULL THROTTLE WHEN MOWING, for best mower performance and battery charging. 4. Blade Switch In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob
  • Husqvarna MZ 5225 | Owners Manual - Page 21
    is used to start and stop the engine. 6. Choke Control The choke control is used for cold starts in order to provide the engine with seat forward. They are flat pin fuses of the same type used in automobiles. There are two fuses with ratings and functions: • 20 A, Primary fuse. • 7.5 A, Mower deck
  • Husqvarna MZ 5225 | Owners Manual - Page 22
    fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel the next season. See Storage Instructions for
  • Husqvarna MZ 5225 | Owners Manual - Page 23
    shut off valve is located at the left rear of the seat. The valve is off when the handle tab is turned perpendicular to the fuel line. 10. Lifting Lever for the Mower Deck The lifting lever is used to transfer the mower deck from the transport position into the preferred cutting height position. To
  • Husqvarna MZ 5225 | Owners Manual - Page 24
    CHG OIL (Change Oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval. The CHG OIL icon will come on and shut off automatically. The hour meter cannot be manually reset. Hour meter 13. Tracking Knob If the mower is not tracking straight, check the air
  • Husqvarna MZ 5225 | Owners Manual - Page 25
    operation Read "Safety Instructions" section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its entirety prior to
  • Husqvarna MZ 5225 | Owners Manual - Page 26
    be fulfilled before the engine can be started: • The blade switch for engaging the mower blades must be depressed. • The parking brake must be on. • Both steering controls must be in the locked (outer) neutral position. Starting the Engine 1. Sit on the seat. 2. Raise the mower deck by pulling the
  • Husqvarna MZ 5225 | Owners Manual - Page 27
    operation Disengage the mower blades by pressing the blade switch downwards. Move the steering controls outward to the locked (outer) neutral position. Press the control for disengaging the mower deck 8061-002 Move the throttle to the middle position. Place controls in neutral position 8061-
  • Husqvarna MZ 5225 | Owners Manual - Page 28
    operation If the engine is cold, the choke control should be pulled out to its extent. Open the fuel valve. Set the choke control 8061-004 Press in and turn the ignition key to the start position Fuel valve in the OPEN position 8011-438 English-28 Turn to START position 8061-011
  • Husqvarna MZ 5225 | Owners Manual - Page 29
    contain or emit chemicals considered to cause cancer, birth defects or other reproductive system damage. The engine exhaust contains carbon monoxide, which is a odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces. Set the engine speed 8061-001 8061-001 English-29
  • Husqvarna MZ 5225 | Owners Manual - Page 30
    vehicle must also be a 12-volt negative grounded system. Do not use your mower to start other vehicles. If your battery is too weak to start the engine, it should be recharged. (See "Battery" in the Maintenance Section.) If "jumper cables" are used for emergency starting, follow this procedure: To
  • Husqvarna MZ 5225 | Owners Manual - Page 31
    parking brake by moving the lever downward. NOTE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 2. Move the steering controls to the neutral position
  • Husqvarna MZ 5225 | Owners Manual - Page 32
    and the machine turns to the right. Turning on the spot (zero turn) can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position. Operating on hills Read the Safety Instructions "Driving on Slopes
  • Husqvarna MZ 5225 | Owners Manual - Page 33
    Make sure the mower is cooled and the engine is off. • Use compressed air to clean top surface of the deck. Avoid flooding water on top surface, engine and electrical components. • When the mulching kit is used, it is important that the mowing interval is frequent. WARNING! Clear the lawn of stones
  • Husqvarna MZ 5225 | Owners Manual - Page 34
    engine for longer periods, as there is a risk of the spark plugs fouling. • Disengage the mower deck by depressing the blade switch. • Raise the mower deck minimum position (tortoise symbol). Turn the ignition key to the stop position. 8061-013 Disengage the mower deck and move throttle to minimum
  • Husqvarna MZ 5225 | Owners Manual - Page 35
    opposite the front valve, below the seat support. It is not visible in the illustration. Use a 17 mm open end wrench or socket and ratchet. Turn the outer locknut 2-3 turns. Using an 8mm wrench or socket, turn the inner nut one turn. Reverse the procedure to reset the pump. Pump release valve 8011
  • Husqvarna MZ 5225 | Owners Manual - Page 36
    Check the engine's oil level (every refueling)  Check the safety system  Check for fuel and oil leakages  Check/clean the engine's cooling air intake  Check the mower deck  Check for loose hardware (screws, nuts)  Clean under the mower deck  Start the engine and blades, listen
  • Husqvarna MZ 5225 | Owners Manual - Page 37
    air filter (paper filter) 2) Check the caster wheels (every 200 hours) Replace the air cleaner's pre-filter 2) (foam) Check/adjust the mower deck Check the engine valve clearance 3) Perform the 300-hour service 3) Lubricate according to Lubrication Schedule Check hydraulic oil at reservoir Change
  • Husqvarna MZ 5225 | Owners Manual - Page 38
    MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Recharge at 6-10 amperes
  • Husqvarna MZ 5225 | Owners Manual - Page 39
    one of these conditions is not met, turn the machine off and repair the safety system before using the machine again. Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position. Check that the engine stops if the mower blades are engaged and the driver
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    can lead to engine damage. The cooling air intakes rotates when the engine is running. Mind your fingers. Throttle Cable Check that the engine responds to throttle increases and that a good engine speed is attained at full throttle. If doubts arise, contact the service workshop. If adjustments
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    Schedule for the proper service interval). WARNING! The engine and the exhaust system become very hot during operation. Risk for burns if touched. Allow engine and exhaust system to cool at least two (2) minutes. IMPORTANT INFORMATION Do not use compressed air to clean the air filter. Do not wash
  • Husqvarna MZ 5225 | Owners Manual - Page 42
    up toward the fuel pump. If necessary, a soap solution can be applied to the filter ends to ease mounting. 4. Move the hose clamps back toward the filter. Fuel Pump Air Filter Regularly check that the fuel pump's air filter is free from dirt. Remove the screws and open the pump, no hoses need be
  • Husqvarna MZ 5225 | Owners Manual - Page 43
    and check that there is sufficient braking action. To adjust the parking brake, contact the Husqvarna service workshop. WARNING! Faulty adjustment result in reduced braking ability and can cause an accident. V-belts Check every 100 hours of operation. Check for severe cracking and large nicks. NOTE
  • Husqvarna MZ 5225 | Owners Manual - Page 44
    the belt from around the electric clutch on the engine shaft. 6. The belt can now be removed. Slackening the belt tensioner Deck belt installation NOTE: For ease in installing the deck belt, refer to the routing decal on bottom of seat. 1. Wrap the deck belt around the electric clutch pulley
  • Husqvarna MZ 5225 | Owners Manual - Page 45
    MAINTENANCE Pump Belt Replacing pump belt Park the mower on a level surface. Engage the parking brake. Belt removal 1. Remove the deck belt (see Deck Belt Removal in this section of the manual). 2. Remove clutch stop to access the belt. 3. Disconnect clutch wire. 4. Create slack in the belt by
  • Husqvarna MZ 5225 | Owners Manual - Page 46
    or "THIS SIDE UP" facing deck and cutter housing. • Install and tighten blade bolt securely. • Torque blade bolt to 45-55 ft/lbs (60-75 Nm). IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Husqvarna bolt if required. Do not use lower grade hardware than specified. English
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    Adjusting the Mower Deck WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place the Blade switch in the disengaged position. 3. Turn ignition switch to "OFF" position and remove the key. 4. Make sure the blades and all moving parts have completely
  • Husqvarna MZ 5225 | Owners Manual - Page 48
    side-to-side measurement. In the front, blade tips should be level to 1/8" lower than side-to-side measurement. NOTE: This will place the mower deck in a base measurement position. Additional adjustment may be required to achieve desired cut for the type of grass or conditions being mowed. Anti
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    on the top of the mower deck. Use compressed air to clean the top side of mower deck. Regularly clean deck and underside of the deck with normal water pressure. Do not use a high pressure washer or steam cleaner. Avoid spraying engine and electrical components with water Use protective glasses when
  • Husqvarna MZ 5225 | Owners Manual - Page 50
    • *Change transaxles (transmission) filters. Lubricate with oil can Level check General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil. When lubricating with grease, unless otherwise stated, use
  • Husqvarna MZ 5225 | Owners Manual - Page 51
    , it can disrupt operation. If a cable binds, remove the cable and hang it vertically. Lubricate it with light engine oil until the oil begins to escape from the bottom. Tip: Fill a small plastic bag with oil and tape it so that it seals against the sheath and allow the cable to hang vertically from
  • Husqvarna MZ 5225 | Owners Manual - Page 52
    Oil 4. Engine Oil Filter • Drain the engine oil in accordance with the work description under the heading Engine Oil/Change Engine Oil. • Remove the oil filter. If necessary, use a filter remover. • Wipe new, clean engine oil onto the seal for the new filter. • Mount the filter by hand with +¾ turn
  • Husqvarna MZ 5225 | Owners Manual - Page 53
    is recommended at all temperatures. Mineral oil SAE 5W-30, 10W-30 can be used between -18 °C/0 °F and +5 °C/40 °F. At temperature above +5 °C/40 °F single grade SAE 30 must be used. The engine holds 1.6 qt (1.7 liters) of oil excluding the filter, including filter 1.7 qt (1.9 liters). The dipstick
  • Husqvarna MZ 5225 | Owners Manual - Page 54
    systems may be: 1. Noisy operation. 2. Lack of power or drive after short term operation. 3. High operation temperature and excessive expansion of oil. 4. Shortened component life. English-54 2 3 1 1. Pump filter 2. Pump reservoir 3. Fluid fill lines Changing the hydraulic pump oil filter
  • Husqvarna MZ 5225 | Owners Manual - Page 55
    TROUBLESHOOTING Problem The engine will not start. The starter does not turn the engine over. Cause • Blade switch is engaged. • Steering controls are not locked in the neutral position. • Driver is not sitting in the driver's seat. • Parking brake is not activated. • Battery is dead. •
  • Husqvarna MZ 5225 | Owners Manual - Page 56
    or no oil in the engine. • Fouled spark plugs. • Poor contact with battery terminal cable connectors. • Charging lead is disconnected. • Parking brake on. • Bypass valve on pump open. • Drive belt for the transmission slack or has come off. • Air trapped in hydraulic system. Mower deck not engaging
  • Husqvarna MZ 5225 | Owners Manual - Page 57
    up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion. 2. Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose. 3. Change the engine oil; dispose of properly. 4. Empty the fuel tanks or add a fuel
  • Husqvarna MZ 5225 | Owners Manual - Page 58
    yEl SEAT SW. GRN BRAKE SWITCH GRN WHT WHT BlK GRN yEl GRy TO ENGINE PIGTAIl PUR RED/BlK RED/BlK B S A2 A1 l MG 20 AMP RED WHT GRN BlK PUR BRN ElECTRIC ClUTCH BlU BlK BRN PUR PTO SWITCH BlK 7.5 AMP PUR BlK HOURMETER HOURMETER BlK yEl/RED ACCESSORy OUTlET ENGINE GROUND
  • Husqvarna MZ 5225 | Owners Manual - Page 59
    TECHNICAL DATA Engine Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed
  • Husqvarna MZ 5225 | Owners Manual - Page 60
    Seat Hinged Arm Rests Hour Meter Blade Engagement Deck Construction Productivity Productivity Overall Dimensions Weight Base Machine Length Base Machine Height Base Machine Width Overall Width, Chute Up Overall Width, Chute Down TECHNICAL DATA MZ5225 Standard Electromagnetic clutch 11 gauge
  • Husqvarna MZ 5225 | Owners Manual - Page 61
    Engine Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter 0.75 mm Air cooled Standard 12V Electric Kohler Courage Pro 25 hp* Pressure with oil filter 1.6 qt /
  • Husqvarna MZ 5225 | Owners Manual - Page 62
    MZ25 / 968999780 Cutting Width Cutting Height Uncut Circle Number of Blades Blade Length Nose Rollers Sprung Seat Hinged Arm Rests Hour Meter Blade Engagement Deck Construction Productivity Productivity Overall Dimensions Weight Base Machine Length Base Machine Height Base Machine Width Overall
  • Husqvarna MZ 5225 | Owners Manual - Page 63
    Accessories Collection system Torque Specifications • Engine crankshaft bolt 50 ft/lb (67 Nm) • Deck pulley bolts 45 ft/lb (61 Nm) • Lug nuts 75 ft/lb (100 Nm) • Blade information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty.
  • Husqvarna MZ 5225 | Owners Manual - Page 64
    TECHNICAL DATA TORQUE SPECIFICATIONS HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given. Grade U.S. Standard Hardware SAE Grade 5 SAE Grade 8 Shank Size (Diameter in inches, fine or coarse
  • Husqvarna MZ 5225 | Owners Manual - Page 65
    emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as they are valuable documents. CE requirements Vibration data corresponding to Directive 2002/44/EC is given in the Technical
  • Husqvarna MZ 5225 | Owners Manual - Page 66
    parking brake. The safety switch for the mower deck. The safety switch in the seat. The safety switch in the steering controls. Parking brake functionality. Driving forward. Driving backward. Engaging the blades. 12. Check the idle speed 13. Check the engine high idle speed 14. Inform the customer
  • Husqvarna MZ 5225 | Owners Manual - Page 67
    SERVICE JOURNAL Action After the First 5-8 Hours 1. Change engine oil. Date, mtr reading, stamp, sign English-67
  • Husqvarna MZ 5225 | Owners Manual - Page 68
    Action 25-Hour Service 1. Check the engine air filter. 2. Sharpen/Replace mower blades if required. 3. Check the tire pressures. 4. Check battery with cables. 5. Lubricate according to lubrication chart. 6. Check/clean the engine's cooling air intake. 7. Clean the air cleaner's prefilter (foam
  • Husqvarna MZ 5225 | Owners Manual - Page 69
    JOURNAL Action 50-Hour Service 1. Perform the 25-hour service. 2. Clean/replace the air cleaner's filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3. Change engine oil. 4. Lubricate according to lubrication chart. 5. Check/adjust the parking brake. Date, mtr
  • Husqvarna MZ 5225 | Owners Manual - Page 70
    service. 2. Perform the 50-hour service. 3. Change the engine oil filter. 4. Clean/replace the spark plugs. 5. Replace the fuel filter. 6. Clean the cooling fins on the engine and transmission. 7. Check V-belts. 8. Check tighten caster wheel axle bolts (every 200 hours). 9. Change the air filter
  • Husqvarna MZ 5225 | Owners Manual - Page 71
    Action 300-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Perform the 100-hour service. 4. Check/adjust the mower deck. 5. Clean the combustion chamber and grind the valve seats. 6. Check the engine valve clearance. 7. Replace the air cleaner's prefilter (foam
  • Husqvarna MZ 5225 | Owners Manual - Page 72
    SERVICE JOURNAL Action At Least Once Each Year 1. Clean the engine's cooling air intake (25 hours). 2. Replace the air cleaner's pre-filter (foam) (300 hours). 3. Replace the air filter's paper cartridge. 4. Change the engine oil (50 hours). 5. Replace the engine oil filter (100 hours). 6. Check/
  • Husqvarna MZ 5225 | Owners Manual - Page 73
    Action SERVICE JOURNAL Date, mtr reading, stamp, sign English-73
  • Husqvarna MZ 5225 | Owners Manual - Page 74
    Action SERVICE JOURNAL Date, mtr reading, stamp, sign English-74
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  • Husqvarna MZ 5225 | Owners Manual - Page 76
    , belts, blades, blade adapters, bulbs, clutches, clutch drums, filters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tiller tines; (2) Natural discoloration of material due to ultraviolet light; (3) Engine and drive systems not manufactured by Husqvarna; these
  • Husqvarna MZ 5225 | Owners Manual - Page 77
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Operator's Manual
MZ5225 / 968999717
MZ6125 / 968999718
MZ7227 / 968999719
MZ5225BF / 968999720
MZ6125BF / 968999721
MZ5225C / 968999748
MZ6125C / 968999749
MZ25 / 968999780
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
English