Lexmark Optra N model 240 Service Manual

Lexmark Optra N model 240 Manual

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  • Lexmark Optra N model 240 | Service Manual - Page 1
    Optra™ N Finisher Option 4040-FIN • Table of Contents • Start Diagnostics • Safety and Notices • Trademarks • Index • Manuals Menu Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.
  • Lexmark Optra N model 240 | Service Manual - Page 2
    or distribute any of the information you supply in any way it believes appropriate without incurring any obligation to you. Lexmark and Optra are trademarks of Lexmark International, Inc. Other trademarks are the property of their respective owners. © Copyright Lexmark International, Inc. 1996, 1997
  • Lexmark Optra N model 240 | Service Manual - Page 3
    , 44, Staple Tray Paper Sensor Service Check 2-14 Power Service Check 2-14 Reversing Roller Service Check 2-16 Shutter Service Check 2-16 Stapler Motor Service Check 2-17 Stapler Shift Motor Service Check 2-17 Swing Guide Service Check 2-18 Tray Elevation Motor Service Check 2-18 Tray Height
  • Lexmark Optra N model 240 | Service Manual - Page 4
    3-5 Front Cover Removal 3-6 Tray Removal 3-7 Top Guide Removal 3-7 Bottom Guide Removal 3-8 Paper Transport Removal Procedures 3-9 Staple Tray Solenoids and Motors 4-6 Printed Circuit Boards 4-7 Driver Board 4-8 Connectors 4-9 Finisher Driver Board Inputs and Outputs 4-11 iv Service Manual
  • Lexmark Optra N model 240 | Service Manual - Page 5
    Main Body 5-10 Stapler Tray, Main Body 5-14 Stapler Tray, Main Body (Cont 5-16 Swing Guide Assembly 5-20 Stapler Tray 5-22 Tray Drive 5-24 Upper Feeder 5-26 Center Guide 5-28 Stapler 5-30 Electronic Boards and Power Cords 5-32 Attachment Parts 5-34 Wiring Diagram 6-1 Index X-1 Contents
  • Lexmark Optra N model 240 | Service Manual - Page 6
    service is not intended to state or imply that only that product, program, or service may be used. Any functionally equivalent product, program, or service products, programs, or services, except those expressly has been prepared for use by a professional service person and is not intended to be used
  • Lexmark Optra N model 240 | Service Manual - Page 7
    4040 Finisher Consignes de Sécurité • Ce produit a été conçu, testé et approuvé pour respecter les normes strictes de sécurité globale lors de l'utilisation de composants Lexmark spécifiques. Les caractéristiques de sécurité de certains éléments ne sont pas toujours évidentes. Lexmark ne peut être
  • Lexmark Optra N model 240 | Service Manual - Page 8
    daños personales durante el desmontaje y la reparación de la máquina. El personal cualificado debe ser consciente de este peligro y tomar las precauciones necesarias. viii Service Manual
  • Lexmark Optra N model 240 | Service Manual - Page 9
    4040 Finisher Informações de Segurança • Este produto foi concebido, testado e aprovado para satisfazer os padrões globais de segurança na utilização de componentes específicos da Lexmark. As funções de segurança de alguns dos componentes podem não ser sempre óbvias. A Lexmark não é responsável pela
  • Lexmark Optra N model 240 | Service Manual - Page 10
    4040 Finisher x Service Manual
  • Lexmark Optra N model 240 | Service Manual - Page 11
    4040 Finisher 1. General Information Maintenance Approach The diagnostic information in this manual leads you to the correct field replaceable unit (FRU) or part. Use the error code charts, symptom index, and service checks to determine the symptom and repair the failure. After you complete the
  • Lexmark Optra N model 240 | Service Manual - Page 12
    stapling reliability. Tools The removal and adjustment procedures described in this manual require the following tools and equipment: • Magnetic tip Phillips screwdrivers, large and small • Flat-blade screwdriver • Analog volt ohmmeter (a digital volt ohmmeter may also be used). • Oiler • Grease •
  • Lexmark Optra N model 240 | Service Manual - Page 13
    Discharge Field Replaceable Unit High Voltage Power Supply Local Area Network Light Amplification by Stimulated Emission of Radiation Low Voltage Power Supply Nonvolatile Random Access Memory Original Equipment Manufacturer Problem Isolation Charts Picture Element Power-On Reset Power-On Self Test
  • Lexmark Optra N model 240 | Service Manual - Page 14
    be checked by including the assembly number and reference number in parenthesis. Some part numbers are also included. Use the error code tables, symptom table, service checks and the diagnostic aids chapter to determine the symptom and repair the failure. After you complete the repair, perform the
  • Lexmark Optra N model 240 | Service Manual - Page 15
    Table, or the Service Error Message Table and problem is with the printer or the finisher, unplug the finisher and see if the printer performs normally. Start Initial Check Before you start troubleshooting cold spaces, near open flames, and dusty areas. • Avoid sites exposed to direct sunlight.
  • Lexmark Optra N model 240 | Service Manual - Page 16
    . Replace if necessary. There is a paper jam in the input area, right access door. If the error code does not reset after you clear the paper jam, go to the "Paper Jam, 41, Paper Input Service Check" on page 2-12. If there is still a problem after that, go to the "Symptom Table" on page
  • Lexmark Optra N model 240 | Service Manual - Page 17
    detected a staple jam in the finisher. See the User's Guide. Empty the output bin identified in the message and select CONTINUE. Empty the top output bin and select CONTINUE. If this doesn't correct the problem, go to the Optra N Service Manual. All three output bins are full. Empty all three bins
  • Lexmark Optra N model 240 | Service Manual - Page 18
    4040 Finisher Message 89 Staples Low 90 Staples Empty Action The finisher has 10 or fewer staples remaining in the staple cartridge. The Staple Alarm must be set to Single or Continuous for this message to appear. If Auto Continue is On when the printer detects this error, the printer waits 30
  • Lexmark Optra N model 240 | Service Manual - Page 19
    on the printer controller board. If there is still a problem, replace the finisher driver board (PN 11D0294). The delivery motor requires Go to the "Paper Delivery Motor service. Service Check" on page 2-11. The stapler assembly requires service. Be sure the stapler is clear of jams and the
  • Lexmark Optra N model 240 | Service Manual - Page 20
    or face down delivery. Paper fails to exit swing guide or stapler tray. Check the power cords and interface cables. Go to the "Power Service Check" on page 2-14. Go to the "Paper Feed Motor Service Check" on page 2-12. Go to the "Reversing Roller Service Check" on page 2-15. Go to the "Paper
  • Lexmark Optra N model 240 | Service Manual - Page 21
    normally. Measure the voltage between connectors J12-5 and J12-6 on the finisher driver board. It should be approximately 5 V when the tray assembly is in on 2.0 seconds after the paper feed motor turns on. 15. The swing guide closes. 16. The shutter closes. 17. The tray assembly lifts until tray
  • Lexmark Optra N model 240 | Service Manual - Page 22
    4040 Finisher 20. The face-up flapper solenoid turns off for 0.5 seconds, on for 0.5 seconds, and off for 0.5 seconds. 21. The stapler assembly returns to the home position. 22. The stapler assembly moves to the stapling position A4R-size paper, one point at the corner. 23. The stapler returns to
  • Lexmark Optra N model 240 | Service Manual - Page 23
    plate shift motor (PN 11D0162). If there is still a problem, replace the finisher driver board (PN 11D0294). Distance Detecting Sensor Service Check FRU 1 Connector J6 2 Distance Detecting Sensor, PS1 (3-26) 3 Finisher Driver Board (13-1) Action Be sure the distance detecting sensor signal
  • Lexmark Optra N model 240 | Service Manual - Page 24
    motor (PN 11D0142). If there is still a problem, replace the finisher driver board (PN 11D0294. Paper Delivery Service Check 1 Gears 2 Delivery Roller 1 and Replace as necessary (PN 11D0207, 11D0202). Be sure the swing guide reversing shafts are not damaged. Also be sure they properly push paper
  • Lexmark Optra N model 240 | Service Manual - Page 25
    motor side. If it does not read 4.3 Ohms, replace the paper feed motor (PN 11D0118). If there is still a problem, replace the finisher driver board (PN 11D0294). Paper Jam, 41, Paper Input Service Check Clear all paper from the paper deck, printer, and finisher. If there is no paper you must open
  • Lexmark Optra N model 240 | Service Manual - Page 26
    paper guide (label 1). Replace the flag if necessary. Check the voltage of J9-11 on the finisher driver board. There should be 0 V when the sensor is activated (PN 11D0151). If there is still a problem, replace the finisher driver board (PN 11D0294). Paper Jam, 44, Staple Tray Paper Sensor Service
  • Lexmark Optra N model 240 | Service Manual - Page 27
    board. There should be 0 V when the sensor is activated (PN 11D0071). If there is still a problem, replace the finisher driver board (PN 11D0294). Power Service Check Be sure the correct voltage is available at the power outlet, and the power plug is firmly plugged into the printer, paper deck
  • Lexmark Optra N model 240 | Service Manual - Page 28
    11D0294). If there is still a problem, replace the paper deck driver board (PN 11A8461). If there is still a problem, replace the option controller board (PN 11D0326). If there is still a problem, replace the printer controller board (PN 11A8254). Shutter Service Check FRU 1 Connectors 2 Shutter
  • Lexmark Optra N model 240 | Service Manual - Page 29
    read 10 Ohms, replace the stapler motor assembly (PN 11D0344). If there is still a problem, replace the finisher driver board (PN 11D0294). Stapler Shift Motor Service Check 1 Connector 2 Staple Shift Motor, M4 (125) 3 Finisher Driver Board (13-1) Be sure J8 is properly connected to the finisher
  • Lexmark Optra N model 240 | Service Manual - Page 30
    board. If it is not 0 V with the swing guide down, and not 5 V with the swing guide up, replace the swing guide open sensor (PN 11D0071). If there is still a problem, replace the finisher driver board (PN 11D0294). Tray Elevation Motor Service Check 1 Connector 2 Tray Elevation Motor, M5 (916
  • Lexmark Optra N model 240 | Service Manual - Page 31
    other positions, replace the tray home position sensor (PN 11D0071). Unplug J5 from the finisher driver board. Measure the resistance between J5-7 and J5-8 on the switch side. If it If there is still a problem, go to the "Tray Elevation Motor Service Check" on page 2-17. Diagnostic Information 2-18
  • Lexmark Optra N model 240 | Service Manual - Page 32
    adjusted during manufacturing so you do not need to adjust it when you install it. However, the distance sensor must be initialized when the finisher driver board or the distance sensor is replaced. To initialize the distance sensor: 1. Confirm that the voltage of the Lithium battery on the finisher
  • Lexmark Optra N model 240 | Service Manual - Page 33
    4040 Finisher Cover Removal Procedures External Covers 1. Trays 2. Top Door 3. Top Cover 4. Rear Cover 5. Right Cover 6. Front Cover 7. Front Door Repair Information 3-2
  • Lexmark Optra N model 240 | Service Manual - Page 34
    4040 Finisher Front Door Removal 1. Open the front door (1). 2. Remove the screw (2) and bracket (3), then the front door. Rear Cover Removal 1. Open the top door (1). 2. Remove the 3 screws (2) and lift the rear cover (3) to remove it. 3-3
  • Lexmark Optra N model 240 | Service Manual - Page 35
    4040 Finisher Top Door Removal 1. Open the top door (1). 2. Remove the 2 latches (2), then the top door. Right Cover Removal 1. Open the right cover (1) 2. Remove the hinge (2). Repair Information 3-4
  • Lexmark Optra N model 240 | Service Manual - Page 36
    4040 Finisher 3. Pull out the right cover (1). Top Cover Removal 1. Open the top cover. 2. Remove the rear cover. 3. Open the right cover. 4. Remove the 2 latches (1) and lift the top cover (2) to remove it. 3-5
  • Lexmark Optra N model 240 | Service Manual - Page 37
    4040 Finisher Front Cover Removal 1. Remove the 3 screws (1) from the front cover (2). 2. Remove the 3 latches (1), then the front cover (2). Repair Information 3-6
  • Lexmark Optra N model 240 | Service Manual - Page 38
    4040 Finisher Tray Removal 1. Remove the slide guide (1). 2. Remove the 2 stoppers (2). 3. Lift the tray (3) to remove it. Top Guide Removal 1. Remove the slide guide (1). 2. Remove the 5 screws (2). 3. Remove the screw (3), then remove the grid top guide (4). 3-7
  • Lexmark Optra N model 240 | Service Manual - Page 39
    (3). 4. Remove the cable (2) from the cable guide (1). 5. Disconnect the 2 connectors (3) and remove the bottom guide (4). When you replace the bottom guide be sure it is completely seated in the frame. This will prevent binds that could cause the shutter to give error codes. Repair Information 3-8
  • Lexmark Optra N model 240 | Service Manual - Page 40
    4040 Finisher Paper Transport Removal Procedures Staple Tray Removal 1. Remove the rear cover. 2. Remove the top and bottom guides. 3. Disconnect the 2 connectors (1). 4. Remove the cable (2) from the cable guides (1). 5. Disconnect the 2 connectors (3). 3-9
  • Lexmark Optra N model 240 | Service Manual - Page 41
    4040 Finisher 6. Remove the 3 screws (1), then the staple tray (2). Staple Tray Delivery Motor Removal 1. Remove the screw (1), then the motor cover (2). 2. Remove the 2 screws (3), then the delivery motor (4). Repair Information 3-10
  • Lexmark Optra N model 240 | Service Manual - Page 42
    the alignment plate shift motor (3). Staple Tray Delivery Roller 1 Removal 1. Remove the latch (1), then the arm (2). 2. Remove the 2 rollers (3). 3. Remove the 2 screws (4), then the staple guide (5). 3-11
  • Lexmark Optra N model 240 | Service Manual - Page 43
    4040 Finisher 4. Remove the C-clip (1), then the bushing (2). 5. Slide the delivery rollers (3) to the left to remove them. 6. Remove the C-clip (2) from the delivery roller (1), then the cam (3), gear (4), pin, and the bushing (5). Repair Information 3-12
  • Lexmark Optra N model 240 | Service Manual - Page 44
    (2) from the delivery roller (1), then the pin (3), and the gear (4). Face-up Solenoid Removal 1. Remove the rear cover and the top cover. 2. Remove the finisher driver board. 3. Remove the power supply. 4. Disconnect the connector (1). 5. Locate the solenoid (2). 3-13
  • Lexmark Optra N model 240 | Service Manual - Page 45
    4040 Finisher 6. Remove the 2 screws from inside the main unit, then the faceup flapper solenoid (2). Staple Assembly Removal 1. Remove the rear cover. 2. Remove the screw (1), then the board cover (2). Repair Information 3-14
  • Lexmark Optra N model 240 | Service Manual - Page 46
    4040 Finisher 3. Disconnect the 2 connectors (1) from the staple tray motor card (2). 4. Remove the staple assembly. 5. Release the cable guide (1) and remove the cable band (2), then disconnect the connector (3). 6. Remove the 2 screws (4). 3-15
  • Lexmark Optra N model 240 | Service Manual - Page 47
    4040 Finisher 7. Remove the 2 screws (1), then the staple assembly (2). Tray Assembly Drive Removal 1. Remove the staple assembly. 2. Remove the C-clip (1), then the bushing (2). 3. Remove the 2 screws (3), then the cover (4). Repair Information 3-16
  • Lexmark Optra N model 240 | Service Manual - Page 48
    4040 Finisher 4. Disconnect the 2 connectors (2). 5. Release the cable guide (1). 6. Disconnect the 2 connectors (2). 3-17
  • Lexmark Optra N model 240 | Service Manual - Page 49
    4040 Finisher 7. Remove the 3 screws (1), then the tray assembly drive (2). Paper Feed Motor Removal 1. Remove the power supply with the finisher driver board on it. 2. Remove the C-clip (1), then the gear (2). 3. Remove the 2 screws (3) and remove the paper feed motor (4) from the inside. Repair
  • Lexmark Optra N model 240 | Service Manual - Page 50
    4040 Finisher Reversing Roller Removal 1. Remove the power supply with the finisher driver board on it. 2. Remove the screw (1), then the reversing solenoid (2), 3. Remove the spring (3). 4. Remove the C-clip (4), then the 2 gears (5). 5. Remove the bushing (1) from the reversing
  • Lexmark Optra N model 240 | Service Manual - Page 51
    6. Remove the spring hook (1), then the spring (2). 7. Remove the C-clip (3), the bushing (4), then the reversing roller (5). Electrical Components Removal Procedures Driver Board Removal 1. Remove the rear cover. 2. Disconnect the 13 connectors (1). 3. Remove the 4 screws (2), then the finisher
  • Lexmark Optra N model 240 | Service Manual - Page 52
    4040 Finisher Power Supply Removal 1. Remove the finisher driver board. 2. Remove the screw(1), the 3 screws (2), then the power supply assembly (3). 3. Release the cable guide (1) on the power supply (3) and disconnect the connector (2). 3-21
  • Lexmark Optra N model 240 | Service Manual - Page 53
    4040 Finisher 4. Remove the 3 screws (2) on the power supply (1), then remove the cover (3). Interface Board Removal 1. Remove the rear cover. 2. Disconnect the connector (1). 3. Remove the 4 screws (3), then the interface board (2). Repair Information 3-22
  • Lexmark Optra N model 240 | Service Manual - Page 54
    4040 Finisher Test Staple Switch Board Removal 1. Remove the front cover. 2. Disconnect the connector (1). 3. Remove the screw (2), then the test staple switch board (3). 3-23
  • Lexmark Optra N model 240 | Service Manual - Page 55
    4040 Finisher 4. Locations Parts of the Finisher 1. Top Door 2. Tray Assembly 3. Interface Connector 4. Power Receptacle Locations 4-1
  • Lexmark Optra N model 240 | Service Manual - Page 56
    4040 Finisher 5. Top Guide (labeled 1) 6. Bottom Guide (labeled 2) 7. Staple Test Switch 8. Right Cover 9. Guide Rail 10. Staple Assembly and Serial Number Label 11. Front Door 4-2
  • Lexmark Optra N model 240 | Service Manual - Page 57
    4040 Finisher Cross Sectional View 1. Tray Assembly 2. Shutter 3. Swing Guide 4. Distance Sensor 5. Paddle 6. Reversing Roller 7. Staple Assembly 8. Tray Assembly Elevation Motor Locations 4-3
  • Lexmark Optra N model 240 | Service Manual - Page 58
    Switches Name MS-1 MS-2 MS-3 MS-4 MS-5 MS-6 MS-7 Function Top Cover Open/Close Detection Switch Swing Guide Close Detecting Switch Safety Range Sensing Switch Shutter Close Sensing Switch Tray Upper Limit Sensing Switch Swing Guide Close Sensing Switch Front Cover Open/Close Sensing Switch 4-4
  • Lexmark Optra N model 240 | Service Manual - Page 59
    Position Sensor Stapler Home Position Sensor Tray Assembly Home Position Sensor Tray Assembly Elevation Motor Clock Sensor Delivery Motor Clock Sensor Joint Sensor (J117) Swing Guide Open Sensor Distance Sensor Tray Assembly Elevation Motor Temperature Sensor Locations 4-5
  • Lexmark Optra N model 240 | Service Manual - Page 60
    4040 Finisher Solenoids and Motors Name SL5 SL6 SL7 SL8 M1 M2 M3 M4 M5 M6 Function Paddle Drive Solenoid Standard Plate Withdrawal Solenoid Reversing Roller Drive Solenoid Face-up Flapper Solenoid Paper Feed Motor Paper Delivery Motor Alignment Plate Shift Motor Stapler Shift Motor Tray Elevation
  • Lexmark Optra N model 240 | Service Manual - Page 61
    3 Staple Relay Board 2 4 Staple Relay Board 1 5 Option Interface Board Function Controls loads and sensors. For test staple switch. Relays signals between sensors and the finisher driver board. Relays signals between sensors and the finisher driver board. Relays signals between the paper deck
  • Lexmark Optra N model 240 | Service Manual - Page 62
    4040 Finisher Driver Board 4-8
  • Lexmark Optra N model 240 | Service Manual - Page 63
    4040 Finisher Connectors Locations 4-9
  • Lexmark Optra N model 240 | Service Manual - Page 64
    4040 Finisher 4-10
  • Lexmark Optra N model 240 | Service Manual - Page 65
    4040 Finisher Finisher Driver Board Inputs and Outputs Locations 4-11
  • Lexmark Optra N model 240 | Service Manual - Page 66
    4040 Finisher 4-12
  • Lexmark Optra N model 240 | Service Manual - Page 67
    4040 Finisher Locations 4-13
  • Lexmark Optra N model 240 | Service Manual - Page 68
    4040 Finisher 5. Parts Catalog How to Use This Parts Catalog • SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are broken down on the same list. Common parts are shown by one index number. Parts peculiar to one or the other of the assemblies are listed separately
  • Lexmark Optra N model 240 | Service Manual - Page 69
    4040 Finisher Assembly 1: External Covers Parts Catalog 5-2
  • Lexmark Optra N model 240 | Service Manual - Page 70
    Sensor 1 • Spring, Torsion, PP 11D0302 1 Latch, Rear 1 Screw, PP 11D0300 1 Stop, Latch, Rear 1 Latch, Front 1 Stop, Latch, Front 1 Right Guide Assembly 1 • Spring, Torsion, PP 11D0301 1 • Flag, Sensor, PP 11D0302 1 • Hinge, PP 11D0302 1 • Spring, Torsion 1 • Roller A 1 • Spring, Torsion, PP 11D0301
  • Lexmark Optra N model 240 | Service Manual - Page 71
    4040 Finisher Assembly 2: External Covers (Cont) Parts Catalog 5-4
  • Lexmark Optra N model 240 | Service Manual - Page 72
    Ref Part Number Units Description 1 11D0038 1 Cap, Cover, Front 2 11D0037 1 Cap, Cover, Rear 3 11D0039 1 Slide, Guide Assembly 4 11D0040 1 • Guide, Slide 5 11D0042 1 • Cover, Slide, Rear 6 2 • Screw, PP11D0300 7 11D0041 1 Cover, Slide, Front 8 6 Screw, PP 11D0300 9 11D0044
  • Lexmark Optra N model 240 | Service Manual - Page 73
    4040 Finisher Assembly 3: Stapler, Main Body Parts Catalog 5-6
  • Lexmark Optra N model 240 | Service Manual - Page 74
    , PP 11D0301 1 Arm, Deflector 1 Photo Interrupter, PI-1, PI-8, PI-15 4 Thumb Screws, PP 11D0300 1 Screw, PP 11D0300 1 Paper Detector Strip 1 Guide, Paper Feed 1 Deflector 1 Screw, PP 11D0300 1 Spring, Leaf 1 Microswitch, MS1, MS7 1 Cover, Switch 1 Cable, Switch 1 Cable, Power Supply 1 Mount, Sensor
  • Lexmark Optra N model 240 | Service Manual - Page 75
    4040 Finisher Assembly 3: Stapler, Main Body (Cont) Parts Catalog 5-8
  • Lexmark Optra N model 240 | Service Manual - Page 76
    4040 Finisher Ref Part Number Units Description 36 11D0068 37 11D0069 NS 11D0343 1 Microswitch Rail, Tray Lift, MS3 1 Holder 1 Fuse, Power Supply 5-9
  • Lexmark Optra N model 240 | Service Manual - Page 77
    4040 Finisher Assembly 4: Stapler, Main Body Parts Catalog 5-10
  • Lexmark Optra N model 240 | Service Manual - Page 78
    , SL7 1 Gear, 17T/46T 1 Gear, 30T 2 Screw, PP 11D0300 1 Mount, Sensor 1 Photo Interrupter, PI-2 1 Spring, Torsion, PP 11D0301 1 Flag, Sensor 1 Guide, Cable 1 Shaft, Roller, Reversing 1 Shaft, Roller, Paper Feed 1 1 Shaft, Roller, Paper Feed 2 1 Hook, Reversing Roller 1 Arm, Reverse 1 Spring, PP
  • Lexmark Optra N model 240 | Service Manual - Page 79
    4040 Finisher Assembly 4: Stapler, Main Body (Cont) Parts Catalog 5-12
  • Lexmark Optra N model 240 | Service Manual - Page 80
    Ref Part Number Units Description 37 11D0127 38 11D0126 39 11D0128 40 41 11D0134 42 11D0135 43 11D0118 44 45 11D0117 1 Cover, Spring 1 Guide, Reverse 1 Guide, Center 2 Screw, PP 11D0300 1 Caster 1 Mount, Rail 1 Motor, Paper Feed, M1 1 Pin, Parallel, PP 11D0302 1 Gear, 20T 5-13
  • Lexmark Optra N model 240 | Service Manual - Page 81
    4040 Finisher Assembly 5: Stapler Tray, Main Body Parts Catalog 5-14
  • Lexmark Optra N model 240 | Service Manual - Page 82
    6 Screws, PP 11D0300 1 Clamp, Cord, PP 11D0302 1 Cable with Sensor, MS2, MS6 1 Mount, Sensor 1 Motor, Paper Delivery Motor, M3 1 Guide, Staple 1 Paper Guide Strip 1 Roller, Staple Tray 1 Photo Interrupter, PI-3 1 Mount, Sensor 1 Flag, Sensor 1 Spring, Torsion, PP 11D0301 1 Gear, 15T/32T 1 Washer
  • Lexmark Optra N model 240 | Service Manual - Page 83
    4040 Finisher Assembly 6: Stapler Tray, Main Body (Cont) Parts Catalog 5-16
  • Lexmark Optra N model 240 | Service Manual - Page 84
    , PP 11D0300 1 Spring, Leaf 1 Lever, Sensor 1 Roller 1, Delivery 1 Belt, Delivery 1 Gear, 22T 1 Pin, Parallel, PP 11D0302 1 Link, Shutter A 1 Stop, Rear 2 Spring, Tension, PP 11D0301 1 Plate, Support, Rear 4 Screw, PP 11D0300 1 Spring, Torsion 1 Lever, Stop, Rear 1 Link 1 Crossbar, Stop 5-17
  • Lexmark Optra N model 240 | Service Manual - Page 85
    4040 Finisher Assembly 6: Stapler Tray, Main Body (Cont) Parts Catalog 5-18
  • Lexmark Optra N model 240 | Service Manual - Page 86
    38 11D0204 39 11D0205 40 11D0206 41 11D0207 42 11D0193 43 11D0191 44 11D0194 45 11D0318 NS 11D0319 1 Lever, Stop, Front 1 Spring, Torsion 1 Plate, Support, Front 1 Stop, Front 1 Bearing 1 Bearing 1 Shaft, Delivery Roller 2 1 Cable, Swing Guide 1 Cable Clip, Swing Guide Cable 5-19
  • Lexmark Optra N model 240 | Service Manual - Page 87
    4040 Finisher Assembly 7: Swing Guide Assembly Parts Catalog 5-20
  • Lexmark Optra N model 240 | Service Manual - Page 88
    17 11D0114 18 11D0166 19 20 11D0224 21 22 11D0225 23 24 25 11D0226 26 11D0227 27 11D0228 1 Swing Guide Assembly 1 Roller, Center Swing Guide 1 Shaft, Roller, Center Swing Guide 3 Screw, PP 11D0301 1 Spring, Retainer 2 Spring, PP 11D0302 1 Holder, Roller 1 Roller, Outside Swing
  • Lexmark Optra N model 240 | Service Manual - Page 89
    4040 Finisher Assembly 8: Stapler Tray Parts Catalog 5-22
  • Lexmark Optra N model 240 | Service Manual - Page 90
    4 11D0233 5 6 11D0234 7 11D0235 8 11D0240 9 11D0237 10 11D0236 1 Rail, Tray 3 Screw, PP 11D0300 1 Plate, Guide 1 Roller, Stapler Tray Frame 4 C-Clip, PP 11D0302 1 Guide, Slide, Top 1 Guide, Slide, Bottom 1 Roller, Bottom, Stapler Tray Frame 1 Frame, Tray, Rear 1 Frame, Tray, Front 5-23
  • Lexmark Optra N model 240 | Service Manual - Page 91
    4040 Finisher Assembly 9: Tray Drive Parts Catalog 5-24
  • Lexmark Optra N model 240 | Service Manual - Page 92
    4040 Finisher Ref Part Number Units Description 1 11D0241 2 3 11D0166 4 5 11D0245 6 11D0243 7 11D0246 8 11D0247 9 10 11D0249 11 12 11D0251 13 11D0252 14 11D0071 15 16 11D0254 1 Shaft, Tray 2 C-Clip, PP 11D0302 1 Bushing 1 Pin, PP 11D0302 1 Gear, 48T 1 Bracket, Drive,
  • Lexmark Optra N model 240 | Service Manual - Page 93
    4040 Finisher Assembly 10: Upper Feeder Parts Catalog 5-26
  • Lexmark Optra N model 240 | Service Manual - Page 94
    4040 Finisher Ref Part Number Units Description 1 11D0255 1 Guide, Upper (labeled 1) 2 11D0259 1 Spring, Torsion 3 11D0303 4 Roller A 4 11D0257 1 Spring, Roller Holder 5 11D0256 1 Roller B 6 11D0258 1 Roller C 5-27
  • Lexmark Optra N model 240 | Service Manual - Page 95
    4040 Finisher Assembly 11: Center Guide Parts Catalog 5-28
  • Lexmark Optra N model 240 | Service Manual - Page 96
    4040 Finisher Ref Part Number Units Description 1 11D0260 1 Shaft, Stapler Roller 2 11D0259 4 Spring, Torsion 3 11D0303 4 Roller, A 4 2 C-Clip, PP 11D0302 5 11D0191 1 Bushing 6 11D0261 1 Gear, 20T 7 11D0262 1 Gear, 16T 8 11D0263 1 Guide, Center (labeled 2) 5-29
  • Lexmark Optra N model 240 | Service Manual - Page 97
    4040 Finisher Assembly 12: Stapler Parts Catalog 5-30
  • Lexmark Optra N model 240 | Service Manual - Page 98
    1 Gear, 44T/Pulley, 16T 1 Flange, Pulley 1 C-Clip, PP 11D0302 1 Roller 1 Gear, 16T/Pulley, 40T 1 Belt, Timing 1 Plate, Rack 5 Screw, PP 11D0302 1 Plate, Guide 1 Screw, PP 11D0300 1 Bracket, Staple 1 Grommet, Cord 1 Cable, Stapler 1 Photo Interrupter, PI-7 1 Cover, Sensor 1 Cable Tie, PP 11D0302
  • Lexmark Optra N model 240 | Service Manual - Page 99
    4040 Finisher Assembly 13: Electronic Boards and Power Cords Parts Catalog 5-32
  • Lexmark Optra N model 240 | Service Manual - Page 100
    11D0335 4 11D0334 4 11D0336 4 11D0336 4 11D0336 4 11D0337 4 11D0338 4 11D0339 4 11D0334 4 11D0330 4 11D0331 4 11D0332 4 11D0329 NS 11D0326 1 Finisher Driver Board 1 Interface Board 1 Switch Board, Stapler 1 Power Cord, U.S, Canada, APG (LV), LAD (LV) 1 Power Cord, Denmark
  • Lexmark Optra N model 240 | Service Manual - Page 101
    4040 Finisher Assembly 14: Attachment Parts Parts Catalog 5-34
  • Lexmark Optra N model 240 | Service Manual - Page 102
    4040 Finisher Ref Part Number Units Description 1 11D0229 3 Tray, Face-up 2 11D0231 2 Screw, Tray 3 11D0305 1 Cable, Interface 4 11D0322 1 Rail 5 11D0325 1 Screw, Stepped 6 11D0327 2 Screw 7 11D0323 1 Holder, Interface Cable 8 11D0324 1 Ground Adapter 5-35
  • Lexmark Optra N model 240 | Service Manual - Page 103
    4040 Finisher Option Wiring Diagram Optra N (4040) Finisher Service Manual (11/96)
  • Lexmark Optra N model 240 | Service Manual - Page 104
    plate shift motor service check 2-10 B bottom guide removal 3-8 C connectors 4-9 cover removal procedures 3-2 cross sectional view 4-3 D diagnostic information 2-1 diagram, wiring 6-1 distance detecting sensor service check 2-10 distance sensor adjustment 3-1 driver board 4-8 driver board removal
  • Lexmark Optra N model 240 | Service Manual - Page 105
    4040-FIN staple tray delivery roller 1 removal 3-11 staple tray removal 3-9 stapler motor service check 2-16 stapler shift motor service check 2-16 stapler test 1-1 start 2-2 swing guide service check 2-17 switches 4-4 symptom table 2-7 T test staple switch board removal 3-23 testing the finisher
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4040-FIN
Optra™ N Finisher Option
Lexmark and Lexmark with diamond
design are trademarks of Lexmark
International, Inc., registered in the
United States and/or other countries.
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