2002 Polaris Universal ATV Owners Manual - Page 172

2002 Polaris Universal ATV Manual

Page 172 highlights

TROUBLESHOOTING Clutch Drive Belt & Cover Related Issues: Diagnosis Possible Causes Solutions/What to do Loading the ATV into a pick- Shift transmission to low range during up or tall trailer when in high loading of the ATV to prevent belt burnrange. ing. Starting out going up a steep incline. When starting out on an incline, use low range, or dismount the ATV after first applying the park brake and perform the "K" turn as described on page 83 of this manual. Drive at higher speed or use Low Range. The use of Low Range is highly recommended for cooler PVT operating temperatures and longer component life. Warm engine at least 5 min., then with transmission in neutral, advance throttle to approx. 1/8 throttle in short bursts, 5 to 7 times. The belt will become more flexible and prevent belt burning. Fast, effective use of the throttle for efficient engagement. Use Low Range only. Use Low Range only. Shift the transmission to Low Range, carefully use fast, aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Driving at low RPM or low ground speed (at approximately 3--7 MPH). Insufficient warm--up of ATVs exposed to low ambient temperatures. Slow and easy clutch engagement. Towing/Pushing at low RPM/low ground speed. Plowing snow, dirt, etc./utility use. Stuck in mud or snow. 169

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169
TROUBLESHOOTING
ClutchDriveBelt&CoverRelatedIssues: Diagnosis
PossibleCauses
Solutions/Whattodo
LoadingtheATVintoapick-
uportalltrailerwheninhigh
range.
Shifttransmissiontolowrangeduring
loadingoftheATVtopreventbeltburn-
ing.
Startingoutgoingupa
steepincline.
Whenstartingoutonanincline,use
lowrange,ordismounttheATVafter
firstapplyingtheparkbrakeandper-
formthe“K”turnasdescribedonpage
83ofthismanual.
DrivingatlowRPMorlow
groundspeed(atapproxi-
mately3--7MPH).
DriveathigherspeedoruseLow
Range. TheuseofLowRangeishigh-
lyrecommendedforcoolerPVToper-
atingtemperaturesandlongercompo-
nentlife.
Insufficientwarm--upof
ATVsexposedtolowambi-
enttemperatures.
Warmengineatleast5min.,thenwith
transmissioninneutral,advance
throttletoapprox.1/8throttleinshort
bursts,5to7times. Thebeltwillbe-
comemoreflexibleandpreventbelt
burning.
Slowandeasyclutchen-
gagement.
Fast,effectiveuseofthethrottlefor
efficientengagement.
Towing/Pushingatlow
RPM/lowgroundspeed.
UseLowRangeonly.
Plowingsnow,dirt,etc./util-
ityuse.
UseLowRangeonly.
Stuckinmudorsnow.
ShiftthetransmissiontoLowRange,
carefullyusefast,aggressivethrottle
applicationtoengageclutch.
WARN-
ING:
Excessivethrottlemaycause
lossofcontrolandvehicleoverturn.