2002 Polaris Universal ATV Owners Manual - Page 93

2002 Polaris Universal ATV Manual

Page 93 highlights

MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule CAUTION Due to the nature of the adjustments marked with a J on the following chart, it is recommended that service be performed by an authorized Polaris dealer. " More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components. L Emission Control System Service (California - 4-Cycle) NOTE: Some 4-Cycle models may have an additional California -only emissions warranty. Please refer to your owner's manual supplement to determine if this applies to your vehicle. Item " Transmission Oil Level Battery Engine Counterbalance (400 Engines) " L J " Engine breather filter (4-cycle) Brake pad wear Hours or When Miles 20 hrs 20 hrs 20 hrs Monthly Monthly Monthly Remarks Inspect monthly; change annually Check Terminals/clean/ check fluid level Check oil level; change annually Inspect--replace annually and as needed Inspect periodically Check monthly and change annually Inspect (re-torque required at first service only) 20 hrs 10 hrs Monthly Monthly Monthly 3 months Front and Rear Gear- 100 hrs case Oil (shaft drive) Engine Cylinder Head and Cylinder Base Fasteners 25 hrs " " L General Lubrication Engine Oil - Level/ Change (4-Cycle) 50 hrs 3 months Lubricate all fittings, pivots, cables, etc. Check Level Daily; Break in Service at 1 month. Change oil more often in cold weather use. 100 hrs / 6 1000 months miles 90

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90
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceSchedule
"
Moreoftenundersevereuse,suchasdirtyorwetconditionsto
purgewaterordirtcontaminationfromgreasefittingsandother
criticalcomponents.
L
EmissionControlSystemService(California-4-Cycle)
NOTE:
Some4-CyclemodelsmayhaveanadditionalCalifornia-only
emissionswarranty. Pleaserefertoyourowner’smanualsupplement
todetermineifthisappliestoyourvehicle.
Item
Hoursor
Miles
When
Remarks
"
TransmissionOil
Level
20hrs
Monthly
Inspectmonthly;change
annually
Battery
20hrs
Monthly
CheckTerminals/clean/
checkfluidlevel
EngineCounterbal-
ance
(400Engines)
20hrs
Monthly
Checkoillevel;change
annually
"
L
Enginebreatherfilter
(4-cycle)
20hrs
Monthly
Inspect--replaceannually
andasneeded
J
Brakepadwear
10hrs
Monthly
Inspectperiodically
"
FrontandRearGear-
caseOil(shaftdrive)
100hrs
Monthly
Checkmonthlyand
changeannually
EngineCylinder
Headand
CylinderBaseFas-
teners
25hrs
3
months
Inspect(re-torquerequired
atfirstserviceonly)
"
GeneralLubrication
50hrs
3
months
Lubricateallfittings,pivots,
cables,etc.
"
L
EngineOil-Level/
Change (4-Cycle)
100hrs/
1000
miles
6
months
CheckLevelDaily;Break
inServiceat1month.
Changeoilmoreoftenin
coldweatheruse.
Duetothenatureoftheadjustmentsmarkedwitha
J
onthe
followingchart,itisrecommendedthatservicebeperformedby
anauthorizedPolarisdealer.
CAUTION