2002 Polaris Universal ATV Owners Manual - Page 97

2002 Polaris Universal ATV Manual

Page 97 highlights

MAINTENANCE AND LUBRICATION Lubrication Recommendations Item 1. Engine Oil (2-Cycle) 2.Engine OIl (4-Cycle) Lube Rec Polaris Injection Oil Method Fill oil tank. See page 49. Frequency* As needed, when refueling Polaris Add to proper level on dip- Check level Premium stick. See page 105. daily. 4 Synthetic 0W40 DOT 3 Only Maintain level between fill lines. See page 46. As required; change every two years or 200 hours Change annually or at 100 hours 3. Brake Fluid 4. Transmission Oil Polaris See Page 117 Premium Synthetic gear case lube See Page 122 *Models with Visco drive require special lubricant. See your owner's manual supplement for requirement. Locate Fittings and Grease Locate fittings and grease -- 3 pumps maximum 5. Front GL5 Gearcase Oil 80-90 Weight Gear Lube 6. Front Prop Grease+ Shaft U-joints 7. Front Propshaft Yoke 8. Drive Chain(s) Grease+ Change annually or at 100 hours Every 3 months or 50 hours Every 3 months or 50 hours As required O-Ring Lubricate as often as rechain lube quired. Before each ride or in wet conditions SAE 80/90 Premium Hub Lube 9. Demand 4 Hubs - All Wheel Drive ATVs 94 Remove set screw in Annually or hubs. Rotate wheels to 4 at 100 hrs O'clock position. If lubricant is not visible add more. Reinstall set screw.

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94
MAINTENANCEANDLUBRICATION
LubricationRecommendations
Item
LubeRec
Method
Frequency*
1.EngineOil
(2-Cycle)
Polaris
Injection
Oil
Filloiltank. Seepage49.
Asneeded,
whenrefuel-
ing
2.EngineOIl
(4-Cycle)
Polaris
Premium
4Synthet-
ic 0W40
Addtoproperlevelondip-
stick. Seepage105.
Checklevel
daily.
3.Brake
Fluid
DOT3
Only
Maintainlevelbetweenfill
lines. Seepage46.
Asrequired;
changeevery
twoyearsor
200hours
4.Transmis-
sionOil
Polaris
Premium
Synthetic
gearcase
lube
SeePage117
Change
annuallyorat
100hours
5.Front
GearcaseOil
GL5
80-90
Weight
Gear
Lube
SeePage122 *Models
withViscodriverequire
speciallubricant. See
yourowner’smanualsup-
plementforrequirement.
Change
annuallyorat
100hours
6.FrontProp
ShaftU-joints
Grease
+
LocateFittingsand
Grease
Every3
monthsor50
hours
7.Front
Propshaft
Yoke
Grease
+
Locatefittingsandgrease
--3pumpsmaximum
Every3
monthsor50
hours
8.Drive
Chain(s)
O-Ring
chainlube
or
SAE
80/90
Lubricateasoftenasre-
quired. Beforeeachride
inwetconditions
Asrequired
9.Demand4
Hubs-All
WheelDrive
ATVs
Premium
HubLube
Removesetscrewin
hubs. Rotatewheelsto4
O’clockposition. Iflubri-
cantisnotvisibleadd
more. Reinstallsetscrew.
Annuallyor
at100hrs