2003 Polaris Sportsman 600 Owners Manual - Page 75

2003 Polaris Sportsman 600 Manual

Page 75 highlights

MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule Item " Rear axle J Ignition Timing Hours/ Miles 50 hrs. 100 hrs. 100 hours Frequency Remarks 6 months 12 months 12 months Inspect bearings; lube Inspect; adjust as needed Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor; replace lines every two years Replace annually Inspect; clean external surface Inspect Clean out Inspect; clean Inspect Change every two years Inspect; replace as needed L J Fuel system L J Fuel filter 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs. 200 hrs. 300 hrs. 12 months 12 months 12 months 12 months 12 months 12 months 24 months 36 months Radiator Cooling system hoses Spark arrestor J Clutches (drive and driven) Engine mounts J Brake fluid J Front wheel bear- ings L Idle speed J Toe adjustment As required Adjust As required Periodic inspection; adjust when parts are replaced As required Adjust as needed Headlight aim " More often under severe use, such as dirty or wet conditions L Emission Control System Service (California) J Dealer service item 73

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73
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceSchedule
Item
Hours/
Miles
Frequency
Remarks
"
Rearaxle
50hrs.
6months
Inspectbearings;lube
J
L
IgnitionTiming
100hrs.
12months
Inspect;adjustasneeded
J
L
Fuelsystem
100
hours
12months
Checkforleaksattank
cap,lines,fuelvalve,filter,
pumpandcarburetor;re-
placelineseverytwoyears
J
Fuelfilter
100hrs.
12months
Replaceannually
Radiator
100hrs.
12months
Inspect;cleanexternalsur-
face
Coolingsystem
hoses
100hrs.
12months
Inspect
Sparkarrestor
100hrs.
12months
Cleanout
J
Clutches(driveand
driven)
100hrs.
12months
Inspect;clean
Enginemounts
100hrs.
12months
Inspect
J
Brakefluid
200hrs.
24months
Changeeverytwoyears
J
Frontwheelbear-
ings
300hrs.
36months
Inspect;replaceasneeded
L
Idlespeed
Asrequired
Adjust
J
Toeadjustment
Asrequired
Periodicinspection;adjust
whenpartsarereplaced
Headlightaim
Asrequired
Adjustasneeded
"
Moreoftenundersevereuse,suchasdirtyorwetconditions
L
EmissionControlSystemService(California)
J
Dealerserviceitem