2003 Polaris Sportsman 600 Owners Manual - Page 97

2003 Polaris Sportsman 600 Manual

Page 97 highlights

MAINTENANCE AND LUBRICATION Adjustments Wheel Installation 1. Place the transmission in gear and lock the parking brake. 2. Apply a small amount of red Loctitet (provided with your ATV) to the studs if the nuts are regular nuts. Do not apply Loctitet if the nuts have an attached washer. 3. Place the wheel on the wheel hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation. 4. Install the wheel nuts and finger tighten. 5. Lower the vehicle to the ground. 6. Torque the wheel nuts according to the wheel nut torque specifications chart. NOTE: All nuts that have a cotter pin installed must be serviced by an authorized Polaris dealer. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Bolt Size Front 3/8″ Rear 3/8″ Specification 30 ft. lbs. (41 Nm) 30 ft. lbs. (41 Nm) Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. All service must be performed by your authorized Polaris dealer. 95

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95
MAINTENANCEANDLUBRICATION
Adjustments
WheelInstallation
1. Placethetransmissioningear
andlocktheparkingbrake.
2. Applyasmallamountof
redLoctite
t
(providedwith
yourATV)tothestudsif
thenutsareregularnuts.
DonotapplyLoctite
t
if
thenutshaveanattached
washer.
3. Placethewheelonthe
wheelhubwiththevalvestem
towardtheoutsideandrotation
arrowsonthetirepointingtoward
forwardrotation.
4. Installthewheelnutsandfingertighten.
5. Lowerthevehicletotheground.
6. Torquethewheelnutsaccordingtothewheelnuttorque
specificationschart.
NOTE:
Allnutsthathaveacotterpininstalledmustbeservicedbyan
authorizedPolarisdealer.
WheelNutTorqueSpecifications
Checkthewheelnuttorquesoccasionallyandwhenthey’vebeen
loosenedformaintenanceservice.
BoltSize
Specification
Front3/8
30ft.lbs.(41Nm)
Rear3/8
30ft.lbs.(41Nm)
FrontWheelHubTightening
Frontwheelbearingtightnessandspindlenutretentionarecritical
componentoperations. Allservicemustbeperformedbyyour
authorizedPolarisdealer.