2006 Polaris Sportsman X2 500 EFI Owners Manual - Page 80

2006 Polaris Sportsman X2 500 EFI Manual

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Periodic Maintenance Chart Item (whichever comes first) Hours Calendar Miles (Km) 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 3M 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 M 500 (800) 500 (800) 500 (800) 500 (800) MAINTENANCE Remarks Maintenance Interval " General lubrication Lubricate all fittings, pivots, cables, etc. Inspect; adjust; lubricate; replace if necessary Inspect duct for proper sealing/air leaks Inspect; adjust; replace as needed Inspect coolant strength seasonally; pressure test system yearly Perform a break-in oil change at one month Replace with oil change Inspect routing, condition Inspect; adjust Check for leaks at tank cap, lines, filter, pump; replace lines every two years Inspect; clean external surfaces Inspect for leaks Inspect Inspect Inspect; replace as needed Inspect Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. J Throttle Cable/ E ETC Switch E Throttle Body Intake Duct Drive belt Cooling system " Engine oil change " Oil filter change " Oil tank vent hose 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) (if equipped) J Valve clearance E E J Fuel system/filter " Radiator (if applicable) (if applicable) " Cooling hoses " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring " Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service J Have an authorized Polaris dealer perform these services. 77

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77
MAINTENANCE
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
"
General
lubrication
50 H
3 M
500 (800)
Lubricate all fittings, pivots,
cables, etc.
J
E
Throttle Cable/
ETC Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Throttle Body In-
take Duct
50 H
6 M
500 (800)
Inspect duct for proper seal-
ing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as
needed
Cooling system
50 H
6 M
1000 (1600)
Inspect coolant strength
seasonally; pressure test
system yearly
"
Engine oil change
100 H
6 M
1000 (1600)
Perform a break-in oil
change at one month
"
Oil filter change
100 H
6 M
1000 (1600)
Replace with oil change
"
Oil tank vent hose
(if equipped)
100 H
12 M
1000 (1600)
Inspect routing, condition
J
E
Valve clearance
100 H
12 M
1000 (1600)
Inspect; adjust
J
E
Fuel system/filter
100 H
12 M
1000 (1600)
Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
"
Radiator
(if applicable)
100 H
12 M
1000 (1600)
Inspect; clean external
surfaces
"
Cooling hoses
(if applicable)
100 H
12 M
1000 (1600)
Inspect for leaks
"
Engine mounts
100 H
12 M
1000 (1600)
Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600)
Inspect
J
E
Spark plug
100 H
12 M
1000 (1600)
Inspect; replace as needed
J
E
Ignition Timing
100 H
12 M
1000 (1600)
Inspect
"
Wiring
100 H
12 M
1000 (1600)
Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
"
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
J
Have an authorized Polaris dealer perform these services.