2010 Polaris Sportsman 550 Touring EPS Owners Manual - Page 84

2010 Polaris Sportsman 550 Touring EPS Manual

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MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 76. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and upper control arms are lubricated at the factory, and no additional lubrication will be needed. However, if these components are subjected to severe use, grease zerks have been provided for additional lubrication at the user's discretion. Item Recommended Lubricant Capacity at Fluid Change 2 qt. (1.9 l) 2 qt. (1.9 l) 32 oz. (946 ml) 9.3 oz. (275 ml) 7.1 oz. (210 ml) ----Fill Plug Torque ----Drain Plug Torque Inspection Procedure 550 Engine Oil PS-4 PLUS Performance Synthetic 2W-50 850 Engine Oil PS-4 PLUS Performance Synthetic 2W-50 Transmission Oil Synthetic SPORTSMAN XP Transmission Fluid 15-17 ft. lbs. Page 81. (20-23 Nm) 12 ft. lbs. (16 Nm) Page 81. 10-14 ft. lbs. 10-14 ft. lbs. Page 84. (14-19 Nm) (14-19 Nm) 8-10 ft. lbs. (11-14 Nm) 11 ft. lbs. (15 Nm) Page 86. Demand Drive Demand Drive Fluid (Front PLUS Fluid Gearcase) Rear Gearcase Oil Brake Fluid ADC Fluid Front Prop Shaft Yoke ATV Angle Drive Fluid (or GL5 8090 weight gear lube) DOT 4 Only Demand Drive PLUS Fluid 10-14 ft. lbs. 10-14 ft. lbs. Page 87. (14-19 Nm) (14-19 Nm) --------Page 30. Page 88. Polaris Premium Grease fittings (3 pumps maximum) every 500 miles, U-Joint Lube before long periods of storage, or after pressure washing or submerging. Front Front Prop Shaft Yoke 80

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80
MAINTENANCE
Lubrication Guide
Check and lubricate all components at the intervals outlined in the Peri-
odic Maintenance Chart beginning on page 76. Items not listed in the
chart should be lubricated at the General Lubrication interval.
The a-arms and upper control arms are lubricated at the factory, and no
additional lubrication will be needed. However, if these components are
subjected to severe use, grease zerks have been provided for additional
lubrication at the user's discretion.
Item
Recommended
Lubricant
Capacity
at Fluid
Change
Fill Plug
Torque
Drain Plug
Torque
Inspection
Procedure
550 Engine Oil
PS-4 PLUS
Performance
Synthetic 2W-50
2 qt.
(1.9 l)
---
15-17 ft. lbs.
(20-23 Nm)
Page 81.
850 Engine Oil
PS-4 PLUS
Performance
Synthetic 2W-50
2 qt.
(1.9 l)
---
12 ft. lbs.
(16 Nm)
Page 81.
Transmission
Oil
Synthetic
SPORTSMAN
XP Transmission
Fluid
32 oz.
(946 ml)
10-14 ft. lbs.
(14-19 Nm)
10-14 ft. lbs.
(14-19 Nm)
Page 84.
Demand Drive
Fluid (Front
Gearcase)
Demand Drive
PLUS Fluid
9.3 oz.
(275 ml)
8-10 ft. lbs.
(11-14 Nm)
11 ft. lbs.
(15 Nm)
Page 86.
Rear
Gearcase Oil
ATV Angle Drive
Fluid (or GL5 80-
90 weight gear
lube)
7.1 oz.
(210 ml)
10-14 ft. lbs.
(14-19 Nm)
10-14 ft. lbs.
(14-19 Nm)
Page 87.
Brake Fluid
DOT 4 Only
---
---
---
Page 30.
ADC Fluid
Demand Drive
PLUS Fluid
---
---
---
Page 88.
Front Prop
Shaft Yoke
Polaris Premium
U-Joint Lube
Grease fittings (3 pumps maximum) every 500 miles,
before long periods of storage, or after pressure
washing or submerging.
Front Prop Shaft Yoke
Front