2013 Polaris Sportsman 500 Tractor Owners Manual - Page 74

2013 Polaris Sportsman 500 Tractor Manual

Page 74 highlights

MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) 12 M 12 M 12 M 12 M 12 M Hours Calendar Ź Demand drive fluid (normal use) Ź Rear gearcase oil Ź Transmission oil D Valve clearance D Fuel system 100 100 100 100 100 Kilometers 1600 1600 1600 1600 1600 Change fluid Change fluid Change fluid Inspect; adjust Check for leaks at tank cap, lines, filter, pump; replace lines every 2 years Inspect; clean external surfaces Inspect for leaks Inspect Inspect Inspect; replace as needed Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. Inspect; clean; replace worn parts Inspect; replace as needed Change every two years Change every two years Replace every 2 years, more often under severe use Clean out Inspect periodically; adjust when parts are replaced Adjust as needed Remarks Ź Radiator Ź Cooling hoses Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 100 100 100 100 100 12 M 12 M 12 M 12 M 12 M 12 M 1600 1600 1600 1600 1600 1600 D Clutches (drive and driven) D Front wheel bearings D Brake fluid D ADC fluid Ź Fuel filter D Spark arrester D Toe adjustment Headlight aim 100 100 200 200 200 300 12 M 12 M 24 M 24 M 24 M 36 M - 1600 1600 3200 3200 3200 4800 Ź Perform these procedures more often for vehicles subjected to severe use. D Have an authorized POLARIS dealer perform these services. 72

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72
MAINTENANCE
Periodic Maintenance Chart
°
Perform these procedures more often for vehicles subjected to severe use.
D
Have an authorized POLARIS dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Kilometers
°
Demand drive fluid
(normal use)
100
12 M
1600
Change fluid
°
Rear gearcase oil
100
12 M
1600
Change fluid
°
Transmission oil
100
12 M
1600
Change fluid
D
Valve clearance
100
12 M
1600
Inspect; adjust
D
Fuel system
100
12 M
1600
Check for leaks at tank cap,
lines, filter, pump; replace
lines every 2 years
°
Radiator
100
12 M
1600
Inspect; clean external
surfaces
°
Cooling hoses
100
12 M
1600
Inspect for leaks
°
Engine mounts
100
12 M
1600
Inspect
Exhaust muffler/
pipe
100
12 M
1600
Inspect
D
Spark plug
100
12 M
1600
Inspect; replace as needed
°
Wiring
100
12 M
1600
Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
D
Clutches (drive
and driven)
100
12 M
1600
Inspect; clean; replace worn
parts
D
Front wheel
bearings
100
12 M
1600
Inspect; replace as needed
D
Brake fluid
200
24 M
3200
Change every two years
D
ADC fluid
200
24 M
3200
Change every two years
°
D
Fuel filter
200
24 M
3200
Replace every 2 years, more
often under severe use
Spark arrester
300
36 M
4800
Clean out
D
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
Headlight aim
-
Adjust as needed