2015 Polaris Sportsman Touring 850 SP Owners Manual - Page 92

2015 Polaris Sportsman Touring 850 SP Manual

Page 92 highlights

MAINTENANCE Periodic Maintenance Chart Item (whichever comes first) Hours Calendar Miles (Km) Daily 10 H 20 H 20 H Daily Daily Daily Weekly Monthly Monthly Monthly 100 (160) 200 (320) - Maintenance Interval Remarks Ź Air filter, pre-filter E Coolant Ź Power steering unit Headlight/taillight Ź Air filter, E main element Ź Brake pad wear D Battery Fuel System Inspect; clean often; replace as needed Check level Inspect daily; clean often Check operation Inspect; replace as needed Inspect periodically Check terminals; clean; test Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion Break-in oil and filter change (see page 52) Change fluid every 25 hours if ADC is subjected to extreme use. See page 98. Break-in oil level check Break-in oil level check Break-in oil level check Lubricate all fittings, pivots, cables, etc. Inspect, lubricate Lubricate Lubricate Lubricate Inspect; adjust; lubricate; replace if necessary Ź Engine oil change Ź Demand drive fluid (extreme use Demand drive fluid Rear gearcase oil Transmission oil General lubrication 25 H 25 H 25 H 25 H 25 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 1M 1M 1M 1M 1M 3M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 250 (400) 250 (400) 250 (400) 250 (400) 250 (400) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) D Ź Ź D E Shift linkage Steering Front suspension Rear suspension Throttle Cable/ Throttle Release Switch E Throttle Body Intake Duct Drive belt Cooling system Ź Radiator Ź Cooling hoses Inspect duct for proper sealing/air leaks 500 (800) Inspect; adjust; replace as needed 1000 (1600) Inspect coolant strength seasonally; pressure test system yearly 1000 (1600) Inspect; clean external surfaces 1000 (1600) Inspect for leaks Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these services. 90

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90
MAINTENANCE
Periodic Maintenance Chart
Ź
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
D
Have an authorized POLARIS dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
Ź
E
Air filter, pre-filter
-
Daily
-
Inspect; clean often; replace
as needed
Coolant
-
Daily
-
Check level
Ź
Power steering unit
-
Daily
-
Inspect daily; clean often
Headlight/taillight
-
Daily
-
Check operation
Ź
E
Air filter,
main element
-
Weekly
-
Inspect; replace as needed
Ź
D
Brake pad wear
10 H
Monthly
100 (160)
Inspect periodically
Battery
20 H
Monthly
200 (320)
Check terminals; clean; test
Fuel System
20 H
Monthly
-
Inspect; cycle key to
pressurize fuel pump; check
lines and fittings for leaks and
abrasion
Ź
Engine oil change
25 H
1 M
250 (400)
Break-in oil and filter change
(see page 52)
Ź
Demand drive fluid
(extreme use)
25 H
1 M
250 (400)
Change fluid every 25 hours
if ADC is subjected to
extreme use. See page 98.
Ź
Demand drive fluid
25 H
1 M
250 (400)
Break-in oil level check
Ź
Rear gearcase oil
25 H
1 M
250 (400)
Break-in oil level check
Ź
Transmission oil
25 H
1 M
250 (400)
Break-in oil level check
Ź
General lubrication
50 H
3 M
500 (800)
Lubricate all fittings, pivots,
cables, etc.
Shift linkage
50 H
6 M
500 (800)
Inspect, lubricate
D
Steering
50 H
6 M
500 (800)
Lubricate
Ź
Front suspension
50 H
6 M
500 (800)
Lubricate
Ź
Rear suspension
50 H
6 M
500 (800)
Lubricate
D
E
Throttle Cable/
Throttle Release
Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Throttle Body
Intake Duct
50 H
6 M
500 (800)
Inspect duct for proper
sealing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as
needed
Cooling system
50 H
6 M
1000 (1600)
Inspect coolant strength
seasonally; pressure test
system yearly
Ź
Radiator
50 H
6 M
1000 (1600)
Inspect; clean external
surfaces
Ź
Cooling hoses
50 H
6 M
1000 (1600)
Inspect for leaks