Cub Cadet CS 202 CS 202 Operator's Manual - Page 5
Maintenance, Specifications, Cleaning And Storage - replacement line head
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MAINTENANCE ADJUSTING THE IDLE SPEED NOTE: Careless adjustments can seriously damage the unit. A qualified service dealer should make carburetor adjustments. WARNING: The cutting head may spin during idle speed adjustments. Wear protective clothing and observe all safety instructions to prevent serious personal injury. If, after checking the fuel and cleaning the air filter, the engine still will not idle, adjust the idle speed screw as follows: 1. Start the engine. Refer to Starting and Stopping. 2. Release the throttle control and let the engine idle. If the engine stops, use a small Phillips screwdriver to turn the idle speed screw clockwise, 1/8 of a turn at a time (as needed) until the engine idles smoothly (Fig. 24). Idle Speed Screw 3. If the engine is idling too quickly, turn the idle speed screw counterclockwise, 1/8 of a turn at a time (as needed) to reduce the idle speed (Fig. 24). Checking the fuel, cleaning the air filter, and adjusting the idle speed should solve most engine problems. If not, and any of the following conditions are true, take the unit to a qualified service dealer: • the engine will not idle Fig. 24 • the engine hesitates or stalls on acceleration • there is a loss of engine power MAINTAINING THE SPARK PLUG 1. Stop the engine and allow it to cool. Grasp the spark plug boot firmly and pull it from the spark plug. 2. Clean around the spark plug. Remove the spark plug from the cylinder head with a 5/8-inch socket, turning counterclockwise. WARNING: Do not sand blast, scrape or clean spark plug electrodes. Grit in the engine could damage the cylinder. 3. Inspect the spark plug. If the spark plug is cracked, fouled or dirty, replace it with a replacement part #753-06193, a Champion RDJ7J or an equivalent spark plug. 4. Use a feeler gauge to set the air gap at 0.025 in. (0.635 mm) (Fig. 25). 5. Install the spark plug in the cylinder head. Tighten the spark plug with a 5/8-inch socket, turning it clockwise until snug. NOTE: If using a torque wrench, torque to: 110-120 in.•lb. (12.3-13.5 N•m). Do not over tighten. 6. Reattach the spark plug boot. 0.025 in. (0.635 mm) Fig. 25 CLEANING AND STORAGE CLEANING WARNING: To avoid serious personal injury, always stop the engine and allow it to cool before cleaning or maintaining the unit. Use a small brush to clean the outside of the unit. Do not use strong detergents. Household cleaners that contain aromatic oils such as pine and lemon, and solvents such as kerosene, can damage plastic. Wipe off any moisture with a soft cloth. STORAGE • Never store a fueled unit where fumes may reach an open flame or spark. • Allow the engine to cool before storing. • Lock up the unit to prevent unauthorized use or damage. • Store the unit in a dry, well-ventilated area. • Store the unit out of the reach of children. Short-term Storage (1-2 weeks) 1. Store the unit in a horizontal position. If this is not possible, store the unit vertically with the engine at the top. Long-term Storage 1. Remove the fuel cap, tip the unit and drain the fuel into an approved container. 2. Start the engine and allow it to run until it stalls. This ensures that all fuel has been drained from the carburetor. 3. Allow the engine to cool. Remove the spark plug and put 5 drops of any high quality motor oil or 2-cycle oil into the cylinder. Pull the starter rope slowly to distribute the oil. Reinstall the spark plug. 4. Thoroughly clean the unit and inspect it for any loose or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or bolts. Preparing the Unit for Use after Long-term Storage 1. Remove the spark plug and drain all of the oil from the cylinder. NOTE: Do not use fuel that has been stored for more than 30 days. Dispose of old fuel according to federal, state and local regulations. TROUBLESHOOTING PROBLEM THE ENGINE WILL NOT START The fuel tank is empty The primer bulb was not pressed enough The engine is flooded The fuel is old (over 30 days) and/or improperly mixed The spark plug is fouled SOLUTION Fill the fuel tank with properly mixed fuel Press the primer bulb 10 times or until fuel is visible Move the choke lever to Position 3, squeeze the throttle control and pull the starter rope Drain the fuel tank and add fresh, properly mixed fuel Replace the spark plug THE ENGINE WILL NOT IDLE The air filter is dirty The fuel is old (over 30 days) and/or improperly mixed The idle speed is incorrect Clean or replace the air filter Drain the fuel tank and add fresh, properly mixed fuel Adjust the idle speed THE ENGINE WILL NOT ACCELERATE The fuel is old (over 30 days) and/or improperly mixed The cutting head is bound with grass The air filter is dirty Drain the fuel tank and add fresh, properly mixed fuel Stop the engine and clean the cutting head Clean or replace the air filter THE ENGINE LACKS POWER OR STALLS WHEN CUTTING The fuel is old (over 30 days) and/or improperly mixed The air filter is dirty The spark plug is fouled Drain the fuel tank and add fresh, properly mixed fuel Clean or replace the air filter Replace the spark plug ENGINE STOPS WHILE IN USE Engine overspeed protection engaged Allow the engine to cool down for 10 minutes before restarting. THE CUTTING HEAD WILL NOT ADVANCE LINE The cutting head is bound with grass The cutting head is out of line The inner reel is bound up The cutting head is dirty The line is welded The line is twisted Not enough line is extended Stop the engine and clean the cutting head Refill the cutting head with new line Rewind the line Clean the inner reel and outer spool Open the cutting head and remove the welded section Rewind the line Stop the unit, push the bump knob and pull the line until 4 inches (102 mm) is outside of the cutting head THE CUTTING LINE ADVANCES UNCONTROLLABLY There is oil, cleaner or lubricant in the cutting head Clean and thoroughly dry the cutting head IF FURTHER ASSISTANCE IS REQUIRED, CONTACT AN AUTHORIZED SERVICE DEALER. SPECIFICATIONS* Engine Type Air-Cooled, 2-Cycle Displacement 25 cc Operating RPM 6,300+ rpm Idle Speed RPM 2,800 - 3,400 rpm Spark Plug Gap 0.025 in. (0.635 mm) Lubrication Fuel/Oil Mixture Fuel/Oil Ratio 40:1 Fuel Tank Capacity 10 fl.oz. (296 ml) Total Approximate Unit Weight (without fuel 10 - 11 lbs. (4.5 - 5 kg) Cutting Mechanism Bump Head™ Shoulder Strap Optional Trimming Line Diameter 0.095 in. (2.41 mm) Cutting Path Diameter 17 in. (43.18 cm) *All specifications are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice. 5