E-Z-GO Express L4 - Gas Owner Manual - Page 76
SEMI-ANNUAL - 125 HOURS, ANNUAL - 250-300 HOURS, HOURS, Periodic Service Schedule
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MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. FUEL SYSTEM THROTTLE/GOVERNOR LINKAGE HARDWARE AND FASTENERS Check for leaks at tank, cap, system lines, filters, pump, carburetor Check system lines for cracks/deterioration Check operation and governed speed Check for loose or missing hardware and components Tighten or replace missing hardware SEMI-ANNUAL - 125 HOURS (includes items listed in previous tables & the following) BATTERY DIRECTION SELECTOR KING PINS STEERING ASSEMBLY Clean battery & terminals Check for wear and smooth movement (lubricate shaft with light oil if required) Check for excessive play and tightness of retaining nuts Check bellows and pinion seal for damage or grease leakage RACK END BALL JOINT 5 REAR AXLE AIR FILTER ELEMENT Lubricate, use wheel bearing grease Check for unusual noise and loose or missing mounting hardware Check filter element, clean/replace as required OIL FILTER Replace (at oil change) ENGINE OIL DRIVE BELT Replace with SAE 10W-30 or 10W-40 that meets or exceeds SF, SG, CC oil, DO NOT OVERFILL Check for cracks, fraying and excessive wear ANNUAL - 250-300 HOURS (includes items listed in previous tables & the following) FRONT WHEEL BEARINGS REAR AXLE Check and adjust as required, see Technician's Repair and Service Manual Check lubricant, add lubricant as required Clean and adjust, see Technician's Repair and Service Manual SERVICE BRAKES Check brake shoe linings, see Technician's Repair and Service Manual Check level, add if required (DOT 3) and check for leakage FUEL FILTER Replace SPARK PLUG MUFFLER/EXHAUST VALVES Replace, gap new plug Check mounting hardware; check for leaks at head and muffler gaskets Check cold (intake/exhaust) per Technician's Repair and Service Manual 500 HOURS (includes items listed in previous tables & the following) CARBURETOR Clean CYLINDER HEAD AND PISTON Remove carbon from cylinder head and piston Check valve seats for carbon buildup and clean as required Periodic Service Schedule 5 - 26