E-Z-GO Express L6 - Electric Owner Manual
E-Z-GO Express L6 - Electric Manual
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E-Z-GO Express L6 - Electric manual content summary:
- E-Z-GO Express L6 - Electric | Owner Manual - Page 1
Owner's Guide 622013 ISSUED NOVEMBER 2011 REVISED JUNE 2012 - E-Z-GO Express L6 - Electric | Owner Manual - Page 2
in controls will be illustrated. Most of the service procedures in this guide can be accomplished using common, automotive hand tools. Contact your service representative on servicing the vehicle in accordance with the Periodic Service Schedule. Repair or replacement parts are available through - E-Z-GO Express L6 - Electric | Owner Manual - Page 3
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OWNER'S GUIDE 48 V ELECTRIC POWERED VEHICLE EXPRESS L6 EXPRESS S6 FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY materials in this Manual. TO CONTACT US - E-Z-GO Express L6 - Electric | Owner Manual - Page 4
maintain batteries may void the warranty. Refer to the battery manual for instructions on the proper maintenance and care of the batteries. BATTERY batteries must be clean, fully charged and disconnected from any source of electrical drain. The battery charger may be left connected to the vehicle to - E-Z-GO Express L6 - Electric | Owner Manual - Page 5
TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SECTION PAGE NO. SAFETY...1-1 GENERAL SPECIFICATIONS...2-1 INTRODUCTION...3-1 OPERATING - E-Z-GO Express L6 - Electric | Owner Manual - Page 6
TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page iv - E-Z-GO Express L6 - Electric | Owner Manual - Page 7
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SAFETY...1-3 1 NOTICES, CAUTIONS, WARNINGS, AND - E-Z-GO Express L6 - Electric | Owner Manual - Page 8
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 Notes: 1- 2 - E-Z-GO Express L6 - Electric | Owner Manual - Page 9
. SAFETY 1 For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all . Improper service or repair may damage the vehicle or render it unsafe. NOTICES, CAUTIONS, WARNINGS, AND DANGERS Throughout this guide NOTICE, - E-Z-GO Express L6 - Electric | Owner Manual - Page 10
all Notices, Cautions, Warnings, and Dangers. This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the 1 manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product. To reduce the - E-Z-GO Express L6 - Electric | Owner Manual - Page 11
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. With electric powered vehicles, be sure that all electrical warnings and operation instruction labels affixed to the or conditions • apply service brake to control speed - E-Z-GO Express L6 - Electric | Owner Manual - Page 12
vehicle that is supported by a jack, 1 lift the vehicle in accordance with the manufacturer's instructions • maintain the manufacturers recommendations or applicable electrical code (whichever is higher golf car manufacturer's operation and service manuals to encourage safe operations and practices - E-Z-GO Express L6 - Electric | Owner Manual - Page 13
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Steep Grade 1 In areas where steep grades exist, - E-Z-GO Express L6 - Electric | Owner Manual - Page 14
for specific levels of ventilation. Ventilation for electric powered golf cars shall be provided to remove service manuals. The following list of recommended safety procedures are general in nature and in no way supersede the manufacturer's specific instructions. Follow manufacturer's instructions - E-Z-GO Express L6 - Electric | Owner Manual - Page 15
make any change not in accordance with the owner's manual without the manufacturer's prior written authorization. Where authorized driver's license. The controlling party shall display the operation and safety instructions as recommended by the golf car manufacturers and the golf course safety - E-Z-GO Express L6 - Electric | Owner Manual - Page 16
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings Brake With Left Foot 3. Fully 4. Depress Accelerator While Release Releasing Service Brake As Park Brake Vehicle Starts 74443G01 74443G01 H 28203-G01 Pb - E-Z-GO Express L6 - Electric | Owner Manual - Page 17
familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 1. WARNING ! WARNING READ MANUAL 9. FOR MAXIMUM LOAD BED CAPACITY. 2. READ MANUAL < 14û 25% MAXIMUM RAMP/HILL 3. ! 4. WARNING USE CAUTION IN INCLEMENT WEATHER 10. 11. WARNING DO NOT - E-Z-GO Express L6 - Electric | Owner Manual - Page 18
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 1 15. PP 2 3 H 2O 16. PP 17. PP 18. - E-Z-GO Express L6 - Electric | Owner Manual - Page 19
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to CAR Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO FORWARD F MAXIMUM 50. TO LEAVE AN ELECTRIC POWERED TAILGATE LOAD P 41. VEHICLE IN PARK: Q APPLY PARKING BRAKE Q TURN KEY TO OFF 51 - E-Z-GO Express L6 - Electric | Owner Manual - Page 20
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 Notes: 1 - 14 - E-Z-GO Express L6 - Electric | Owner Manual - Page 21
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. EXPRESS S6 Vehicle Specifications ...2 - 3 EXPRESS S6 Vehicle Dimensions ...2 - 4 2 EXPRESS S6 Vehicle Incline Information and - E-Z-GO Express L6 - Electric | Owner Manual - Page 22
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 2- 2 - E-Z-GO Express L6 - Electric | Owner Manual - Page 23
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: EXPRESS S6 2 TYPE: ELECTRIC Delta Q, 120/230 VAC, Steering Front Suspension Rear Suspension Service Brake Parking Brake Front Tires Body & Chassis Body & - E-Z-GO Express L6 - Electric | Owner Manual - Page 24
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 72.0 in. (183.0 cm) 48.8 in. (124.0 cm) Front 37.8 in. (96.0 cm) Rear 38.5 in. (98.0 cm) EXPRESS S6 99.5 in. (253.0 cm) 135 - E-Z-GO Express L6 - Electric | Owner Manual - Page 25
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 EXPRESS S6 RECOMMENDED MAX SIDE TILT 25% or 14° MAX RECOMMENDED MAX RAMP GRADE 25% or 14° MAX 2- 5 - E-Z-GO Express L6 - Electric | Owner Manual - Page 26
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 EXPRESS S6 TURNING CLEARANCE DIAMETER 35 ft 6inches (10.8 m) 2- 6 - E-Z-GO Express L6 - Electric | Owner Manual - Page 27
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: EXPRESS L6 2 TYPE: ELECTRIC Drive System (PDS) Steering Front Suspension Rear Suspension Service Brake Parking Brake Front Tires Rear Tires Body & Chassis - E-Z-GO Express L6 - Electric | Owner Manual - Page 28
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 EXPRESS L6 95.0 in. (241.0 cm) 138.0 in. (351.0 cm) 46.5 in. (119.0 cm) 2- 8 - E-Z-GO Express L6 - Electric | Owner Manual - Page 29
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 EXPRESS L6 76.0 in. (193.0 cm) 52.5 in. (133.5 cm) Front 37.5 in. (95.0 cm) Rear 38.5 in. (98.0 cm) RECOMMENDED MAX SIDE - E-Z-GO Express L6 - Electric | Owner Manual - Page 30
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 TURNING CLEARANCE DIAMETER 25ft 6inches (7.8 m) EXPRESS L6 INTERSECTING AISLE CLEARANCE 6.5 ft. (1. 98 m) 6.5 ft. (1. 98 m) - E-Z-GO Express L6 - Electric | Owner Manual - Page 31
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 2 - 11 - E-Z-GO Express L6 - Electric | Owner Manual - Page 32
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 2 - 12 - E-Z-GO Express L6 - Electric | Owner Manual - Page 33
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. FEATURES...3-3 General Information ...3-3 Key Switch / - E-Z-GO Express L6 - Electric | Owner Manual - Page 34
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 3- 2 - E-Z-GO Express L6 - Electric | Owner Manual - Page 35
all of this manual to become thoroughly selector. Located on the dash panel, the key switch enables the electrical system of the vehicle to be turned on and off by turning the the motor will stop. To stop the vehicle more quickly, depress the service brake.If key switch is 'ON' and park brake is set, - E-Z-GO Express L6 - Electric | Owner Manual - Page 36
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular in place. The park brake will release when the service brake pedal is depressed. Use the lower section of the brake pedal to operate the service brake system.The front disc brakes activate as the - E-Z-GO Express L6 - Electric | Owner Manual - Page 37
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 6. Horn The horn button is located on the - E-Z-GO Express L6 - Electric | Owner Manual - Page 38
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 12 3 13 ORN H 22 14 17 18 24 - E-Z-GO Express L6 - Electric | Owner Manual - Page 39
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. NOTICE The Run/Tow switch should always be - E-Z-GO Express L6 - Electric | Owner Manual - Page 40
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular higher than 4" (10 cm) above the platform, and securely fastened down. Failure to follow these instructions could cause personal injury, damage to the vehicle and/or cause the vehicle to tip over. - E-Z-GO Express L6 - Electric | Owner Manual - Page 41
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 3- 9 - E-Z-GO Express L6 - Electric | Owner Manual - Page 42
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 3 - 10 - E-Z-GO Express L6 - Electric | Owner Manual - Page 43
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SERIAL NUMBER LOCATION ...4-2 BEFORE INITIAL - E-Z-GO Express L6 - Electric | Owner Manual - Page 44
manual section of the chassis on the driver side (seat back support). To access it, raise the seat and lift up has open flame or electrical equipment that could cause an electrical arc. Hydrogen gas is operation, the items shown in the INITIAL SERVICE CHART must be performed. The vehicle batteries - E-Z-GO Express L6 - Electric | Owner Manual - Page 45
outside the US and Canada: Reference appropriate local electrical code and charger manufacturer recommendations for AC power requirements charger manual for appropriate circuit protection. The charger may remain plugged in to the AC outlet. To charge the vehicle, refer to the instruction labels - E-Z-GO Express L6 - Electric | Owner Manual - Page 46
this manual to become reduce the possibility of a physical hazard that could result in an electrical shock or electrocution, be sure that the charger plug is not be charged with a non E-Z-GO charger, refer to the instructions supplied with the charger. Battery Charger Retractable AC Cord Reel - E-Z-GO Express L6 - Electric | Owner Manual - Page 47
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. designated areas and avoid extremely rough terrain. Maintain a safe speed when driving down hill. Use service brake to control speed when traveling down an incline. A sudden stop or change of direction may - E-Z-GO Express L6 - Electric | Owner Manual - Page 48
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular control that could cause severe injury or death, use service brake to control speed. The PDS system is not a substitute for the service brake. PDS models are equipped with a motor control - E-Z-GO Express L6 - Electric | Owner Manual - Page 49
lever is changed, or the key is turned on while the accelerator is depressed. Diagnostic Mode Feature Diagnostic mode eases troubleshooting. In the unlikely event of certain electrical system failures, the PDS controller will default to a mode that will permit the vehicle to operate, but at a very - E-Z-GO Express L6 - Electric | Owner Manual - Page 50
vehicle while moving down hill. However, this is not a substitute for the service brake which should be used to control the speed of the vehicle. NOTICE This method of conveying information or warnings. The SAFETY Section of this manual explains the labels that are used on this vehicle. Sun Top And - E-Z-GO Express L6 - Electric | Owner Manual - Page 51
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 4- 9 - E-Z-GO Express L6 - Electric | Owner Manual - Page 52
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 4 - 10 - E-Z-GO Express L6 - Electric | Owner Manual - Page 53
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all 11 HARDWARE...5-11 SYSTEM ...5-12 CAPACITIES AND REPLACEMANT PARTS...5-12 PERIODIC SERVICE SCHEDULE...5-13 BATTERY CHARGING AND MAINTENANCE ...5-14 Safety ...5-14 Battery...5- - E-Z-GO Express L6 - Electric | Owner Manual - Page 54
MAINTENANCE Battery Replacement ...5-18 Battery Charging...5-19 AC Voltage ...5-19 Troubleshooting...5-19 HYDROMETER ...5-20 Using Hydrometer...5-21 PROLONGED STORAGE ...5-22 5 5- 2 - E-Z-GO Express L6 - Electric | Owner Manual - Page 55
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE CLEANING AND CARE Vehicle Cleaning To reduce the possibility of severe injury or vehicle damage, read and understand all instructions or electrical system service - E-Z-GO Express L6 - Electric | Owner Manual - Page 56
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attempt to turn around on the hill. Slowly back straight down the hill using the service brake to control speed. ENVIRONMENTAL CONCERNS As a responsible user, practice respect for all wildlife - E-Z-GO Express L6 - Electric | Owner Manual - Page 57
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. REPAIR Some servicing operations may require the front wheels, the rear wheels, or the entire vehicle to be raised. To reduce the - E-Z-GO Express L6 - Electric | Owner Manual - Page 58
of this manual to become pressure less than the inflation pressure recommended in the owner's guide. Use caution when inflating tires. Overinflation could cause the tire with chalk. Insert tire plug in accordance with manufacturer's instructions. To reduce the possibility of severe injury, be sure - E-Z-GO Express L6 - Electric | Owner Manual - Page 59
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Wheel Installation To reduce the possibility of component - E-Z-GO Express L6 - Electric | Owner Manual - Page 60
operations before reading all notes, cautions and warnings in this manual. Any servicing requiring adjustments to be made to the powertrain while the motor is running must be made with both drive wheels raised and vehicle properly supported on jack stands. To reduce the possibility of motor damage - E-Z-GO Express L6 - Electric | Owner Manual - Page 61
the possibility of causing an electrical arc, which could result in a battery explosion, turn off all electrical loads from the battery before For major repair, refer to the appropriate Technician's Repair and Service Manual. Some service procedures may require the vehicle to be lifted. Refer to - E-Z-GO Express L6 - Electric | Owner Manual - Page 62
. The vehicle must be inspected by a qualified mechanic who should refer to the TROUBLE SHOOTING section in the Technician's Repair and Service Manual. Acceptable Stopping 4 ft. (1.2 m) Distance Normal Range of Stopping Distance Any vehicles that stop more than 4 ft. (1.2 m) beyond the Acceptable - E-Z-GO Express L6 - Electric | Owner Manual - Page 63
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, Specifications table. Use care when tightening fasteners and refer to the Technician's Repair and Service Manual for specific torque values. 5 - 11 - E-Z-GO Express L6 - Electric | Owner Manual - Page 64
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay kph) indicating that the system is functioning. If vehicle speed continues to rise, apply the service brake and have vehicle inspected by a trained mechanic. CAPACITIES AND REPLACEMENT PARTS 5 Rear Axle - E-Z-GO Express L6 - Electric | Owner Manual - Page 65
that is listed in this schedule but not described in this manual, contact a local Service Representative or see the Repair and Service Manual for this vehicle. NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions DAILY BEFORE USE: Check - E-Z-GO Express L6 - Electric | Owner Manual - Page 66
SERVICE BRAKES Clean and adjust, see Technician's Repair and Service Manual Check brake shoe linings, see Technician's Repair and Service Manual 5 Periodic Service explosive. Be sure that the key switch is off and all electrical accessories are turned off before starting work on the vehicle. - E-Z-GO Express L6 - Electric | Owner Manual - Page 67
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular used in these vehicles are lead acid. A battery does not store electricity, but is able to produce electricity as the result of a chemical reaction which releases stored chemical energy in the form - E-Z-GO Express L6 - Electric | Owner Manual - Page 68
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DO NOT overfill batteries. The charging cycle will - E-Z-GO Express L6 - Electric | Owner Manual - Page 69
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular To reduce the possibility of damage to electrical components while cleaning, do not use a pressure washer. Cleaning should take place per the Periodic Service Schedule. When cleaning the outside of - E-Z-GO Express L6 - Electric | Owner Manual - Page 70
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay Sprayer (1 1/2 GAL (6 Liters) Baking Soda Solution Preparing Acid Neutralizing Solution Before any electrical service is performed, the Run-Tow/Maintenance switch must be placed in the 'Tow/Maintenance' - E-Z-GO Express L6 - Electric | Owner Manual - Page 71
manual fully charged. Always refer to the instructions of the specific char- ger used disconnect cycle and therefore no electrical arc is generated at the should be consulted. Troubleshooting In general, troubleshooting will be done not perform adequately. Performance problems may result in a vehicle - E-Z-GO Express L6 - Electric | Owner Manual - Page 72
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. battery can be removed and replaced. At this - E-Z-GO Express L6 - Electric | Owner Manual - Page 73
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay A variation of fifty points between any two cell readings (example 1.250 - 1.200) indicates a problem with the low reading cell(s). As a battery ages the specific gravity of the electrolyte will decrease at - E-Z-GO Express L6 - Electric | Owner Manual - Page 74
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PROLONGED STORAGE Battery charger, controller and other electronic - E-Z-GO Express L6 - Electric | Owner Manual - Page 75
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 5 - 23 - E-Z-GO Express L6 - Electric | Owner Manual - Page 76
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 5 - 24 - E-Z-GO Express L6 - Electric | Owner Manual - Page 77
- E-Z-GO Express L6 - Electric | Owner Manual - Page 78
, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of
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622013
Owner’s Guide
ISSUED NOVEMBER 2011
REVISED JUNE 2012