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E-Z-GO Freedom RXV - Gas Owner Manual - Page 42

Periodic Brake Performance Test

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OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B NOTICE In the following text, there are references to removing/installing bolts etc. Additional hardware (nuts, washers, etc.) that is removed must always be installed in its original position unless otherwise specified Non-specified torques are as shown in the torque specifications(Ref. Fig. 22). At the battery, remove the negative (-) cable before removing the positive (+) cable. Remove the bolt from the battery hold down and remove the battery. Periodic Brake Performance Test (PBPT) To prevent severe injury or death resulting from operating a vehicle with improperly operating brake system, the brake system must be properly maintained. All driving brake tests must be done in a safe location with regard for the safety of all personnel. BATTERY - BATTERY + BATTERY TIE DOWN BATTERY TIE DOWN SCREW Fig. 40 Battery Removal When installing the battery connect the positive (+) battery cable first. Connect negative (-) battery cable last. Be sure to remove all corrosion from terminals and hardware. After installing battery, coat terminals with commercially available terminal protectant. . To prevent battery explosion that could result in severe personal injury or death, extreme care must be used with aerosol containers of battery terminal protectant. Insulate the metal container to prevent the metal can from contacting battery terminals which could result in an explosion. The Periodic Brake Performance Test (PBPT) should be performed regularly (see Periodic Service Schedule) as an evaluation of braking system performance. It is useful as a method of identifying a subtle loss of performance over time and as part of troubleshooting a problem vehicle. Before performing this test, inspect the brake pedal and linkage; correct any problems found, including adjusting the brake pedal free travel if required. The purpose of this test is to compare the braking performance of the vehicle to the braking performance of a new or "known to be good" vehicles or to an established acceptable stopping distance (see below). The actual stopping distances will be influenced by weather conditions, terrain, road surface condition, actual vehicle weight (accessories installed) and vehicle speed. No specific braking distance can be reliably specified. The test is conducted by latching the parking brake to eliminate different pedal pressures and to include the affects of linkage mis-adjustment. Significant changes or differences in braking performance will be evident due to misadjustment. Establish the acceptable stopping distance by testing a new or "known to be good" vehicle and recording the stopping location or stopping distance. For fleets of vehicles, several vehicles should be tested when new and the range of stopping locations or distances recorded. Page 22 Owner's Guide

Section	Page
C_Model_Info-05Feb2010.pdf	3
E-Z-GO Division of TEXTRON Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.	3
These are the original instructions as defined by 2006/42/EC.	3
OWNER’S MANUAL AND SERVICE GUIDE	3
GASOLINE POWERED	3
FLEET GOLF CARS	3
RXV GOLF CAR	3
RXV FREEDOM™	3
RXV SHUTTLE 2 + 2	3
STARTING MODEL YEAR 2011	3
The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.	4
BATTERY PROLONGED STORAGE	4
E_Operation_Service_Info1-28APR10.pdf	21
In order to obtain correct components for the vehicle, the manufacture date code, serial number and vehicle model must be provided when ordering service parts.	21
Fig. 1 Serial Number Location on Steering Column	21
Fig. 2 Serial Number on Front Frame	21
Fig. 3 Serial Number on Rear Frame	21
BEFORE INITIAL USE	22
.	22
Fig. 4 Initial Service Chart	22
CONTROLS AND INDICATORS	22
1. Key Switch	22
2. Fuel Gauge (optional)	22
3. Head Light Switch (optional)	22
4. Turn Signal Switch (optional)	22
5. Horn Button (optional)	22
6. Accelerator Pedal	22
7. Service Brake Pedal	22
8. Park Brake	22
Fig. 5 Operator Controls & Gauges	22
9. Hour Meter (optional)	22
10. Direction Selector	22
11. Choke	22
Fig. 6 Hour Meter	22
Key Switch	23
Direction Selector	23
Fig. 7 Direction Selector	23
Accelerator Pedal	23
Combination SERVICE Brake & Park Brake Pedal	23
Choke	23
Fig. 8 Choke	23
Fuel Gauge (IF SO EQUIPPED)	23
Low Oil Pressure Indicator (IF SO EQUIPPED)	23
Headlight Switch (IF SO EQUIPPED)	24
Turn Signal Switch (IF SO EQUIPPED)	24
Horn (IF SO EQUIPPED)	24
OPERATING THE VEHICLE	24
Run-In	24
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil becoming contaminated and/or being discharged into the engine compartment.	25
Fig. 9 Oil Dipstick and Cap	25
Fig. 10 Check Oil Level	25
Cold Starting	25
Starting and Driving	25
Starting Vehicle On A Hill	26
Coasting	26
Fuel	26
Fig. 11 Fueling	26
Battery	27
Starting a Vehicle with a Discharged Battery	27
Labels and Pictograms	27
Sun Top And Windshield	27
VEHICLE CLEANING AND CARE	27
Vehicle Cleaning	27
REPAIR	28
Lifting The Vehicle	28
Fig. 12 Chock Wheels	28
T	29
Fig. 13 Lifting the Vehicle	29
WHEELS AND TIRES	29
Tire Repair	29
Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel.	30
.	30
Wheel Installation	30
It is important to follow the ‘cross sequence’ pattern when installing lug nuts. This will assure even seating of the wheel against the hub.	30
Fig. 14 Wheel Installation	30
Light Bulb Replacement	30
Head Light Bulb Replacement	30
1. Turn the headlight bulb (3) clockwise and pull to remove.	30
2. Disconnect the accessory harness (5) from the light bulb.	30
Fig. 15 Head Light Bulb Replacement	31
3. Connect the accessory harness (5) to the light bulb (3).	31
4. Align the bulb with the opening in the back of the headlight assembly.	31
5. Turn the bulb (3) counter clockwise until it stops.	31
Turn signal Bulb Replacement	31
1. Remove the phillips head screw (7) and turn the retaining collar (8) to align with the turn signal bulb housing (9).	31
2. Grip the turn signal bulb housing (9) and pull backward to remove housing from the headlight assembly.	31
Fig. 16 Turn Signal Bulb Replacement	31
3. Remove the bulb from the housing and replace with a new one.	31
4. Push turn signal housing (9) into headlight assembly firmly, making sure that it is seated completely.	31
5. Turn the retaining collar (8) to secure the bulb housing and install the phillips head screw (7) to secure in place.	31
Tail Light/Brake Light Bulb Replacement	31
1. Remove the two phillips head screws (8) that secure the lens (9) to the tail light assembly.	31
2. Remove the light bulb.	31
3. Install the new light bulb.	31
4. Install the lens (9) and secure in place with the two phillips head screws. (8)	31
Fig. 17 Tail and Brake Light Bulb Replacement	31
TRANSPORTING VEHICLE	31
Towing	31
Neutral Lock	32
.	32
Fig. 18 Neutral Lock	32
Hauling	32
SERVICE AND MAINTENANCE	33
PERIODIC SERVICE SCHEDULE	33
P - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE	33
Fig. 19	33
CAPACITIES AND REPLACEMENT PARTS	35
Fig. 22 Torque Specifications and Bolt Grades	35
Tire Inspection	36
Rear Axle	36
Checking the Lubricant Level	36
Fig. 23 Add, Check and Drain Axle Lubricant	36
Checking the Oil Level	36
Fig. 24 Oil Dipstick & Cap	37
Fig. 25 Check Oil Level on Dipstick	37
When adding oil between oil changes, do not mix brands and viscosity grades of oil.	37
Changing the Oil	37
Fig. 26 Oil Viscosity Chart	37
Fig. 27 Cleaning Top of Engine	38
Fig. 28 Remove Oil Filter	38
Fig. 29 Inspect Oil Filter	38
Fig. 30 Oil Drain Plug	38
Fig. 31 Add Engine Oil	39
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil being discharged into the engine compartment.	39
AIR CLEANER INSPECTION and REPLACEMENT	39
The air cleaner unit on the vehicle is a dry unit. DO NOT use oil on the filter element or any part of the unit.	39
Fig. 32 Air Cleaner	39
Cleaning the Air Filter Element	39
Fig. 33 .Air Cleaner Assembly	39
A loose belt can cause audible vibration and squeal.	40
Fig. 34 Checking Belt Tension with Gauge	40
Fig. 35 Checking Belt Tension with Finger	40
Adjusting the Belt	40
Fig. 36 Adjusting the Belt Tension	40
COOLING SYSTEM CLEANING	40
Fig. 37 Cleaning Cooling System with Air	40
SPARK PLUG	41
Fig. 38 Gapping the Spark Plug	41
Cleaning the Battery	41
Fig. 39 Preparing Acid Neutralizing Solution	41
Battery Removal and Installation	41
Fig. 40 Battery Removal	42
.	42
Periodic Brake Performance Test (PBPT)	42
Fig. 41 Periodic Brake Performance Test	43
Over time, a subtle loss of performance may take place; therefore, it is important to establish the standard with a new vehicle.	43
PROLONGED STORAGE	43
F Specification--gas-10Feb10.pdf	48
RXV GAS - FREEDOM VEHICLE SPECIFICATIONS	49
RXV GAS - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS	50
Fig. 42 Flee & Freedom Vehicle Dimensions	51
Fig. 42 Shuttle 2 + 2 Vehicle Dimensions	52

Match case Limit results 1 per page

Page 22

OPERATION AND SERVICE INFORMATION

Owner’s Guide

Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.

In the following text, there are references to removing/installing

bolts etc. Additional hardware (nuts, washers, etc.) that is

removed must always be installed in its original position unless

otherwise specified Non-specified torques are as shown in the

torque specifications(Ref. Fig. 22).

At the battery, remove the

negative

(-) cable before re-

moving the

positive

(+) cable. Remove the bolt from the

battery hold down and remove the battery.

Fig. 40

Battery Removal

When installing the battery connect the positive (+) bat-

tery cable first.

Connect negative (-) battery cable last.

Be sure to remove all corrosion from terminals and

hardware. After installing battery, coat terminals with

commercially available terminal protectant.

To prevent battery explosion that could

result in severe personal injury or death,

extreme care must be used with aerosol

containers of battery terminal protectant.

Insulate the metal container to prevent the

metal can from contacting battery terminals

which could result in an explosion.

Periodic Brake Performance Test

(PBPT)

To prevent severe injury or death resulting

from operating a vehicle with improperly oper-

ating brake system, the brake system must be

properly maintained. All driving brake tests

must be done in a safe location with regard for

the safety of all personnel.

The Periodic Brake Performance Test (PBPT) should be

performed regularly (see Periodic Service Schedule) as

an evaluation of braking system performance. It is use-

ful as a method of identifying a subtle loss of perfor-

mance over time and as part of troubleshooting a prob-

lem vehicle.

Before performing this test, inspect the brake pedal and

linkage; correct any problems found, including adjusting

the brake pedal free travel if required.

The purpose of this test is to compare the braking per-

formance of the vehicle to the braking performance of a

new or “known to be good” vehicles or to an established

acceptable stopping distance (see below). The actual

stopping distances will be influenced by weather condi-

tions, terrain, road surface condition, actual vehicle

weight (accessories installed) and vehicle speed. No

specific braking distance can be reliably specified. The

test is conducted by latching the parking brake to elimi-

nate different pedal pressures and to include the affects

of linkage mis-adjustment. Significant changes or differ-

ences in braking performance will be evident due to mis-

adjustment.

Establish the acceptable stopping distance by testing a

new or “known to be good” vehicle and recording the

stopping location or stopping distance. For fleets of ve-

hicles, several vehicles should be tested when new and

the range of stopping locations or distances recorded.

NOTICE

BATTERY +

BATTERY

TIE DOWN

SCREW

BATTERY -