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E-Z-GO TXT - Electric Owner Manual

E-Z-GO TXT - Electric Manual

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E-Z-GO TXT - Electric | Owner Manual - Page 1
TXT ELECTRIC OWNER'S GUIDE ISSUED DECEMBER 2009 613272 REVISED JUNE 2012
E-Z-GO TXT - Electric | Owner Manual - Page 2
speed by applying the service brake. Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above specified speed. Damage caused by excessive speed HANDS AFTER HANDLING! BATTERIES AND RELATED PARTS CONTAIN LEAD WASH HANDS AFTER HANDLING! WARNING
E-Z-GO TXT - Electric | Owner Manual - Page 3
OWNER'S GUIDE ELECTRIC POWERED GOLF CAR TXT 48 FLEET STARTING MODEL YEAR 2010 E-Z-GO Division of TEXTRON Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information
E-Z-GO TXT - Electric | Owner Manual - Page 4
Equipment Manufacturer (OEM) approved parts may void the warranty. Overfilling , fully charged and disconnected from any source of electrical drain. On all electric vehicles, set the key switch to 'OFF'. batteries. As with all electric vehicles, the batteries must be checked and recharged as required
E-Z-GO TXT - Electric | Owner Manual - Page 5
ACCELERATOR PEDAL ...4 Fig. 7 Accelerator and Brake Controls 5 COMBINATION BRAKE AND PARK BRAKE PEDAL 5 9 VEHICLE CLEANING ...9 REPAIR ...9 LIFTING THE VEHICLE ...9 Fig. 10 Lifting the Vehicle ...10 WHEELS AND SERVICE SCHEDULE ...14 Fig. 14 Periodic Service Schedule ...14 Owner's Guide Page iii
E-Z-GO TXT - Electric | Owner Manual - Page 6
BATTERY CHARGING ...19 Fig. 20 Freezing Point of Electrolyte 19 TROUBLESHOOTING ...19 Hydrometer...20 Fig. 21 Hydrometer ...20 Using a Hydrometer...20 Fig. 22 Hydrometer Temperature Correction 21 GENERAL SPECIFICATIONS 23 TXT ELECTRIC - FLEET ...24 Fig. 23 Vehicle Dimensions ...25 Fig. 24 Vehicle
E-Z-GO TXT - Electric | Owner Manual - Page 7
manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the B manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service Speed Vehicle (LSV) subject to the strictures and requirements of Federal Motor
E-Z-GO TXT - Electric | Owner Manual - Page 8
and operation instruction labels affixed to the vehicle • follow all safety rules established in the area where the vehicle is being operated • leave the vehicle when there is a risk of lightning • reduce speed to compensate for poor terrain or conditions • apply service brake to control speed on
E-Z-GO TXT - Electric | Owner Manual - Page 9
B Read all of manual to become familiar with vehicle area that is subject to flame or spark. Pay particular attention to natural gas or propane water heaters and furnaces. Always use a dedicated circuit for each or applicable electrical code (whichever is higher). Owner's Guide Page vii
E-Z-GO TXT - Electric | Owner Manual - Page 10
SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Page viii Owner's Guide
E-Z-GO TXT - Electric | Owner Manual - Page 11
LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS Owner's Guide Page - ix
E-Z-GO TXT - Electric | Owner Manual - Page 12
, 45) 71123G02 74320G01 1. To Prevent Roll-Back 2. Apply Service ! On a Hill From a Stopped Position Brake With Left Foot 74443G01 3. Fully 4. Depress Accelerator While Release Releasing Service Brake As Park Brake Vehicle Starts 74443G01 71129G02 74322G01 74074-G01 Page - x Owner
E-Z-GO TXT - Electric | Owner Manual - Page 13
car. 27652G01 See Following Pages For Explanation Of Pictogram (30) WARNING Windshields do not provide protection from golf electrical system, turn key switch to 'OFF' and remove battery wires. ALWAYS turn key to 'OFF' before disconnecting or reconnecting battery wires. ELECTRICAL Guide Page - xi
E-Z-GO TXT - Electric | Owner Manual - Page 14
AND PICTOGRAMS 1. WARNING ! WARNING READ MANUAL 9. FOR MAXIMUM LOAD BED CAPACITY. 2. READ MANUAL < 14û 25% MAXIMUM RAMP/HILL . XX cm LOAD CENTER OF GRAVITY, MAXIMUM HEIGHT DANGER OF EXPLOSION DO NOT FILL GAS CAN IN LOAD BED WARNING MAXIMUM LOAD & CENTER OF GRAVITY. KEEP LOAD AS FAR
E-Z-GO TXT - Electric | Owner Manual - Page 15
DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYING OBJECTS BATTERIES ARE HEAVY. USE CARE LIFTING USE INSULATED TOOLS WEAR EYE PROTECTION NO SMOKING 25. 26. 27. WARNING EXPLOSIVE 35. WARNING LETHAL VOLTAGE DO NOT EXPOSE TO FLAME 36
E-Z-GO TXT - Electric | Owner Manual - Page 16
TO REVERSE Q AN AUDIBLE DEVICE WILL SOUND Q DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY 45. 46. 47. 48. HEADLIGHTS UNLOCKED LOCKED ELECTRIC POWERED VEHICLE IN PARK: Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO NEUTRAL 49. WARNING KEEP ENTIRE BODY INSIDE CAR Guide
E-Z-GO TXT - Electric | Owner Manual - Page 17
. Most of the service procedures in this guide can be accomplished using common automotive hand tools. Contact your service representative on servicing the vehicle in accordance with the Periodic Service Schedule. Service Parts Manuals as well as Repair and Service Manuals are available from a local
E-Z-GO TXT - Electric | Owner Manual - Page 18
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. electrical shock or electrocution. Using the Charger The charger may remain plugged into the AC outlet when not in use. To charge the vehicle refer to the instruction labels vehicle. Page 2 Owner's Guide
E-Z-GO TXT - Electric | Owner Manual - Page 19
SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. To prevent a physical hazard that could result in an electrical GO charger, refer to the instructions problem problem with service center. MAINTENANCE INSTRUCTIONS
E-Z-GO TXT - Electric | Owner Manual - Page 20
be charged with a non E-Z-GO charger, refer to the instructions supplied with the charger. CONTROLS AND INDICATORS Vehicle controls and indicators consist of: • direction selector • state of charge meter • accelerator pedal • combination service and park brake pedal • run - tow/maintenance/storage
E-Z-GO TXT - Electric | Owner Manual - Page 21
section of the brake pedal to operate the service brake system. RUN - TOW/MAINTENANCE/STORAGE SWITCH Before attempting to tow vehicle, move the Run-Tow/ Maintenance/Storage switch to the 'Tow/Maintenance/ Storage' position. Failure to do so will damage the controller or motor. Before disconnecting
E-Z-GO TXT - Electric | Owner Manual - Page 22
SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B • the controller is activated • the electronic braking speed when driving down hill. Use service brake to control speed Top Speed Pedal-Up Braking Strength
E-Z-GO TXT - Electric | Owner Manual - Page 23
features of the Steep Hill option, except the pedal-up braking feel is milder and the top speed is slightly higher. The vehicle performance option can be determined by placing the vehicle in diagnostic mode. See Technician's Repair and Service Manual. The number of beeps heard immediately after
E-Z-GO TXT - Electric | Owner Manual - Page 24
selector to the direction desired. • Slowly depress the accelerator pedal to start the motor. • When the accelerator pedal is released, the motor controls the deceleration. To stop the vehicle more quickly, depress the service brake pedal. NOTICE When the direction selector is in the reverse
E-Z-GO TXT - Electric | Owner Manual - Page 25
, read and understand all instructions supplied by manufacturer of pressure washer. B it's removal, taking care not to chip or otherwise damage paint. REPAIR LIFTING THE VEHICLE Tool List Qty. Required Floor jack 1 Jack stands 4 Chocks 4 Some servicing operations may require the front
E-Z-GO TXT - Electric | Owner Manual - Page 26
SERVICE INFORMATION Read all of manual Vehicle Fig. 10 Lifting the Vehicle WHEELS GO vehicle. DO NOT use any tire which has a recommended inflation pressure less than the inflation pressure recommended in the owner's guide at most automotive parts outlets and have instructions. Page 10 Owner's Guide
E-Z-GO TXT - Electric | Owner Manual - Page 27
B OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle tow bar. DO NOT tow the vehicle on highways. DO NOT tow a single vehicle at speeds in excess of 12 mph (19 kph). DO NOT tow more than three vehicles at a time ratchet tie downs. Owner's Guide Page 11
E-Z-GO TXT - Electric | Owner Manual - Page 28
notes, cautions and warnings in this manual. Any servicing requiring adjustments to be made to the powertrain while the motor is running must be made with both drive wheels raised and vehicle properly supported on jack stands. To reduce the possibility of motor damage, never operate vehicle at full
E-Z-GO TXT - Electric | Owner Manual - Page 29
Technician's Repair and Service Manual. Some service procedures may require the vehicle to be lifted. Refer to LIFTING THE VEHICLE for proper lifting procedure and safety information 136 (4) (8) (14) (34) (66) (117) (184) Fig. 13 Torque Specifications and Bolt Grades Owner's Guide Page 13
E-Z-GO TXT - Electric | Owner Manual - Page 30
manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. BPERIODIC SERVICE Brakes - smooth operation of pedal, stopping distance Brakes - aggressive stop test, does brake hold on a hill Accelerator - smooth operation Wiring Periodic Service Schedule
E-Z-GO TXT - Electric | Owner Manual - Page 31
SERVICE INFORMATION Read all of manual of hydrogen gas is explosive. Be sure that the key switch is off and all electrical accessories are proper lifting techniques when moving them. Always lift the battery with a commercially available battery lifting Kit P/N 25587-G01 1 Owner's Guide Page 15
E-Z-GO TXT - Electric | Owner Manual - Page 32
SERVICE INFORMATION Read all of manual 10mm) Gas Vent Vent 1/2" (13 mm) Monthly • Inspect all wiring for fraying the batteries and wire terminations. • Coat gas' with the majority of the gassing taking place at the end of the charging cycle. This gas the vent tube and the gas will force it out of
E-Z-GO TXT - Electric | Owner Manual - Page 33
SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Automatic watering devices such as the one included in the Battery Maintenance Kit Solution Fig. 18 Preparing Acid Neutralizing Solution Owner's Guide Page 17
E-Z-GO TXT - Electric | Owner Manual - Page 34
Maintenance Kit (P/N electrical service wire (battery, motor or controller) is disconnected for any reason, the Run-Tow/Maintenance/Storage switch must be left in the 'Tow/Maintenance/Storage' position for at least 30 seconds after the circuit is restored. Remove battery hold downs and cables. Lift
E-Z-GO TXT - Electric | Owner Manual - Page 35
SERVICE INFORMATION Read all of manual instructions of hydrogen gas that is electrical arc part of the interlock system that prevents the vehicle from being driven when the charger plug is inserted in the vehicle charging receptacle. TROUBLESHOOTING In general, troubleshooting problems Guide Page 19
E-Z-GO TXT - Electric | Owner Manual - Page 36
SERVICE INFORMATION Read all of manual particular cell or cells that are the problem are identified, the suspect battery can be of sulfuric acid to water in a new golf car battery is 1.280 which means that the just been watered. The battery must go through at least one charge and discharge Guide
E-Z-GO TXT - Electric | Owner Manual - Page 37
AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. problem with the hydrometer test is in response to a vehicle exhibiting a performance problem , the vehicle should be recharged and the test repeated. If
E-Z-GO TXT - Electric | Owner Manual - Page 38
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Page 22 Owner's Guide
E-Z-GO TXT - Electric | Owner Manual - Page 39
GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Owner's Guide Page 23
E-Z-GO TXT - Electric | Owner Manual - Page 40
GENERAL SPECIFICATIONS Page 24 Owner's Guide Noise & Vibration Noise Vibration, WBV Vibration, HAV Sound pressure; continued A-weighted equal to 68 db(A) Highest RMS value of weighted acceleration is: less than 2.5m/s 2
E-Z-GO TXT - Electric | Owner Manual - Page 41
GENERAL SPECIFICATIONS 4.5 in. (11.0 cm) Ground Clearance 66.0 in. (168 cm) 91.0 in. (231 cm) 68 in. (173 cm) 46.5 in. (118 cm) Front 34.0 in. (86 cm) Rear 38.5 in. (97 cm) 47.0 in. (119 cm) Fig. 23 Vehicle Dimensions Owner's Guide Page 25
E-Z-GO TXT - Electric | Owner Manual - Page 42
GENERAL SPECIFICATIONS RECOMMENDED MAX RAMP 25% GRADE or 14o MAX RECOMMENDED MAX SIDE TILT 25% GRADE or 14o MAX TURNING CLEARANCE DIAMETER 19 ft. (5.8 m) Fig. 24 Vehicle Dimensions, Incline Specifications and Turning Clearance Diameter Page 26 Owner's Guide
E-Z-GO TXT - Electric | Owner Manual - Page 43
WARRANTY LIMITED WARRANTIES Owner's Guide Page 27
E-Z-GO TXT - Electric | Owner Manual - Page 44
WARRANTY DOMESTIC WARRANTY (U.S. AND CANADA) To obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer date code. Page 28 Owner's Guide
E-Z-GO TXT - Electric | Owner Manual - Page 45
DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY (EUROPE ONLY) Owner's Guide Page 29
E-Z-GO TXT - Electric | Owner Manual - Page 46
DECLARATION OF CONFORMITY Page 30 Owner's Guide
E-Z-GO TXT - Electric | Owner Manual - Page 47
DECLARATION OF CONFORMITY Owner's Guide Page 31
E-Z-GO TXT - Electric | Owner Manual - Page 48
DECLARATION OF CONFORMITY Page 32 Owner's Guide
E-Z-GO TXT - Electric | Owner Manual - Page 49
control. Use service brake to control speed when traveling down an incline. Use extra care and reduced speed when driving high temperatures. Battery acid and hydrogen gas could result in serious bodily injury moving parts. Use care not to touch hot objects. Raise rear of vehicle and support on jack
E-Z-GO TXT - Electric | Owner Manual - Page 50

Section	Page
TXT_Operation_Service_Info1.pdf	17
.	17
Fig. 1 Initial Service Chart	17
Portable Charger Installation	17
Fig. 2 Charger Installation	18
Fig. 3 Charger Mounting	18
Looping the DC cord through the steering wheel when charging serves as a good reminder to store the cord out of the way when finished with charging. The DC plug can be damaged by driving over or catching the cord on the vehicle when driving away.	18
Using the Charger	18
Fig. 4 Charger Receptacle	19
If vehicle is to be charged with a non E-Z-GO charger, refer to the instructions supplied with the charger.	19
Understanding the Charger	19
LED Operation Codes:	19
LED Fault Codes:	19
MAINTENANCE INSTRUCTIONS	19
1. For flooded lead-acid batteries, regularly check the water levels of each battery cell after charging and add distilled water...	19
2. Make sure the charger connections to the battery terminals are tight and clean. Check for any deformations or cracks in the p...	20
3. Keep the cooling fins free of dirt and debris, do not expose the charger to oil, dirt, mud or to direct heavy water spray when cleaning equipment.	20
4. Inspect the plug of the battery charger and the vehicle receptacle housing for dirt or debris. Clean the DC connector monthly or more often if needed.	20
If vehicle is to be charged with a non E-Z-GO charger, refer to the instructions supplied with the charger.	20
CONTROLS AND INDICATORS	20
KEY/ STATE OF CHARGE METER	20
Fig. 5 Key & State of Charge Meter	20
STATE OF CHARGE METER	20
DIRECTION SELECTOR	20
Fig. 6 Direction Selector	20
ACCELERATOR PEDAL	20
Fig. 7 Accelerator and Brake Controls	21
Depressing the lower section of the brake pedal is the preferred method of releasing the park brake to assure the longest service life of brake components.	21
COMBINATION BRAKE AND PARK BRAKE PEDAL	21
RUN - TOW/MAINTENANCE SWITCH	21
Fig. 8 Run-Tow Maintenance Switch	21
OPERATING THE VEHICLE	22
TRUCOURSE TECHNOLOGY SYSTEM™	22
TruCourse Technology vehicles operate only when the Run - Tow/Maintenance switch is in the ’RUN’ position.	22
Performance Options	22
Fig. 9 Performance Options	22
1. The All-Terrain performance option: The vehicle’s top speed is sensed and regulated directly by the controller.	22
2. The Steep Hill performance option: This option includes all of the driving features and top speed of All-Terrain plus pedal-up braking. This is the strongest of the two pedal-up braking options.	22
3. The Mild Hill performance option: This option includes all of the driving features of the Steep Hill option, except the pedal-up braking feel is milder and the top speed is slightly higher.	23
Regenerative Braking	23
a) the vehicle is being driven down a slope	23
b) the vehicle attempts to exceed the specified top speed with the accelerator pedal depressed or released	23
Pedal-Up Braking	23
a) the vehicle is being driven down a slope	23
b) the accelerator pedal is released for more than one second	23
Walk-Away Feature	23
a) the vehicle has been stopped for more than 1.5 seconds	23
b) the accelerator pedal has been released for more than one second	23
c) the vehicle begins to roll above 2 mph (3 kph)	23
Anti-Roll Back Feature	23
Anti-Stall Feature	23
a) the system senses that the accelerator pedal is depressed (power applied to motor)	23
b) the motor is stalled long enough that any more time may cause motor damage	23
a) the system senses that the accelerator pedal is depressed (power applied to motor)	23
b) the brake is engaged so as to prevent vehicle motion	23
High Pedal Disable Feature	24
Diagnostic Mode Feature	24
Starting And Driving	24
Starting Vehicle On A Hill	24
Coasting	24
This model is equipped with a feature (pedal-up braking) that slows the vehicle’s speed when the accelerator pedal is released until the vehicle stops.	24
Labels and Pictograms	24
Sun Top And Windshield	24
VEHICLE CLEANING AND CARE	25
VEHICLE CLEANING	25
REPAIR	25
LIFTING THE VEHICLE	25
Fig. 10 Lifting the Vehicle	26
WHEELS AND TIRES	26
Tire Repair	26
Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel.	26
.	26
Wheel Installation	27
It is important to follow the ‘cross sequence’ pattern when installing lug nuts. This will assure even seating of the wheel against the hub.	27
Fig. 11 Wheel Installation	27
TRANSPORTING VEHICLE	27
Towing	27
Hauling	27
SERVICE AND MAINTENANCE	28
SERIAL NUMBER PLATE & LOCATION	28
Fig. 12 Serial Number Plate & Location	28
ROUTINE MAINTENANCE	29
Tire Inspection	29
Rear Axle	29
HARDWARE	29
Fig. 13 Torque Specifications and Bolt Grades	29
PERIODIC SERVICE SCHEDULE	30
a - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE	30
Fig. 14 Periodic Service Schedule	30
BATTERIES AND CHARGING	31
SAFETY	31
Always observe the following warnings when working on or near batteries:	31
BATTERY	31
BATTERY MAINTENANCE	31
At Each Charging Cycle	32
Monthly	32
Electrolyte Level and Water	32
Fig. 15 Correct Electrolyte Level	32
Fig. 16 Water Purity Table	32
Fig. 17 Automatic Watering Gun	33
The watering device should only be used if the electrolyte level is less than 1/2” (13 mm) above top of plates.	33
Battery Cleaning	33
Fig. 18 Preparing Acid Neutralizing Solution	33
Battery Replacement	34
Fig. 19 Battery Connections	34
Prolonged Storage	34
Fig. 20 Freezing Point of Electrolyte	35
BATTERY CHARGING	35
In some portable chargers, there will be a rattle present in the body of the charger DC plug. This rattle is caused by an intern...	35
TROUBLESHOOTING	35
Fig. 21 Hydrometer	36
Hydrometer	36
Do not perform a hydrometer test on a battery that has just been watered. The battery must go through at least one charge and discharge cycle in order to permit the water to adequately mix with the electrolyte.	36
Using A Hydrometer	36
1. Draw electrolyte into the hydrometer several times to permit the thermometer to adjust to the electrolyte temperature and not...	36
2. Draw the minimum quantity of electrolyte into the hydrometer to permit the float to float freely without contacting the top or bottom of the cylinder.	36
3. Hold the hydrometer in a vertical position at eye level and note the reading where the electrolyte meets the scale on the float.	36
4. Add or subtract four points (.004) to the reading for every 10° F (6° C) the electrolyte temperature is above or below 80° F ...	36
5. Test each cell and note the readings (corrected to 80° F or 27° C). A variation of fifty points between any two cell readings (example 1.250 - 1.200) indicates a problem with the low reading cell(s).	36
Fig. 22 Hydrometer Temperature Correction	37
Ltd_Warranty.pdf	43
DOMESTIC WARRANTY	44

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TXT ELECTRIC OWNER’S GUIDE

613272

ISSUED

DECEMBER 2009

REVISED

JUNE 2012