Harman Kardon TA12 Owners Manual - Page 9
Jharman Akardon
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_void Overheating: When using the soldering iron (35 watts or less), do not overheat the component terminals or the copper foil. Excessive heat (applying soldering iron longer than necessary, using a higher wattage soldering iron than recommended, or using a solder gun) may cause the bond between the board and foil to break. This will necessitate replacement or repair of the foil connection. Tools and Materials Required: (1) Low wattage soldering iron with a small point or wedge (rating should not exceed 35 watts). (2) Small wire brush. (3) 600J0 tin, 40% lead, low temperature rosin core solder. (4) Thin bladed knife. (5) Small wire pick, or soldering aid. REPLACING COMPONENTS Soldering Replacement Component to Old Leads: Cut the leads where they enter the defective component. Clean off the ends of the leads, leaving as much of the leads as possible. Make a small loop in each lead of the replacement component and slide the loops over the remaining leads of the old component. Caution should be taken not to overheat the connection since the copper foil may peel or the original component lead may fall out of the board. This is possible due to heat transfer through the leads. The lead length of the replacement part should be kept reasonably short to provide some mechanical rigidity. Unsoldering and Resoldering Components: To test a component or if the component is mounted in such a manner that the above method can not be used (such as vertically mounted capacitors, etc.) the component can be replaced by unsoldering it. This procedure should be used whenever it is necessary to unsolder any connections to replace defective components. (a) Heat the connection on the wiring side of the board with a small soldering iron. When the solder melts, brush away the solder. Do not overheat the 'connection. In the process of removing the solder, caution must be taken to prevent excessive heating. Therefore, do not leave the iron on the connection while brushing away the solder. Melt the solder, remove the iron and quickly brush away the solder. It may require more than one heating and brushing process to completely remove the solder. (b) Insert a knife blade between the wiring foil and the "bent-over" component lead and bend the lead perpendicular to the board. (It may be necessary to apply the soldering iron to the connection while performing 'this step as it is sometimes difficult to completely break the connection by brushing.) Do not overheat the connection. (c) While applying the soldering iron to the connections, "wiggle" the component until it is removed. (d) Remove any small particles of solder using a clean cloth dipped in solvent. (e) A thin film of solder may remain over the hole through the board after removing the component. Pierce the film with the lead from the new component after heating the solder film with the soldering iron. (f) Insert the leads of the new component through the holes provided. Cut to desired length and bend over the ends against the copper foil. Resolder the connection with 60/40 low temperature solder. Harman-Kardon high fidelity instruments incorporate advanced production techniques as well as advanced circuit features. They reflect the highest state of the art of fine audio equipment. We hope your unit provides you with many hours of listening enjoyment. Our Customer Service Department is maintained to answer your correspondence about High Fidelity and to make recommendation of appropriate companion accessories. Please feel free to write without obligation. harman kardon 520 MAIN STREET 8 WESTBURY. L. I.. N. Y.
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