HP Indigo ws4500 Packer Arm Installation

HP Indigo ws4500 - Digital Press Manual

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  • HP Indigo ws4500 | Packer Arm Installation - Page 1
    arm in the rewinder Scope HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, HP Indigo 8000 Digital Press, HP Indigo press ws4500, HP Indigo WS4600 Digital Press. Document number CA393-00540
  • HP Indigo ws4500 | Packer Arm Installation - Page 2
    Installing the short tube...23 Installing the engagement and disengagement tubes 23 Completing the installation...27 3 Revision history and confidentiality notice ...30 Revision History...30 Printing instructions ...30 Confidentiality notice...31 ii
  • HP Indigo ws4500 | Packer Arm Installation - Page 3
    1 Overview While the substrate is rewinding, the packer arm removes wrinkles and bubbles from the roll. The packer arm is optimized for think substrates (12-60 micron). Prerequisites None Estimated installation time 1 hour Special skills None Special jigs and tools None Parts list Refer below for
  • HP Indigo ws4500 | Packer Arm Installation - Page 4
    Table 1-1 Part number 0100-2621 2636 0100-2684 0100-2692 0890-2170 0890-2334 0890-2336 0960-2471 1530-2442 CA340-64110 CA340-73040 CA345-17271 CA345-17383 CA345-21431 CA345-21740 CA345-21750 MFL-3063-01 Misc. Description Silencer fitting 01005-port solenoid valve One-touch fitting plug Pressure
  • HP Indigo ws4500 | Packer Arm Installation - Page 5
    1 External packer arm assembly 2 Base mount assembly 3 Pressure gauge 4 Electro-pneumatic regulator 5 Internal packer arm assembly PN CA345-17271 PN CA345-21431 PN 0100-2692 PN 0960-2471 PN CA345-21740 Kit contents 3
  • HP Indigo ws4500 | Packer Arm Installation - Page 6
    explains the steps to install a new packer arm in the rewinder Installing a new packer arm To install the packer arm assembly: ● Shut down the press as described in "Installing a new packer arm on page 4" Error! Bookmark not defined.. ● For easy access to the rewinder cabinet, remove the cabinet
  • HP Indigo ws4500 | Packer Arm Installation - Page 7
    2. At the rear of the rewinder, position the internal packer arm assemblyThe internal packer arm assembly is heavy, and should be handled by two people. 3. From the rear of the rewinder, remove and discard the circular plate. Installing the internal packer arm assembly 5
  • HP Indigo ws4500 | Packer Arm Installation - Page 8
    4. From the rear of the rewinder, push the internal packer arm assembly through the hole. 5. From the front of the rewinder, pull the internal packer arm assembly through the hole. 6 Chapter 2 Procedures
  • HP Indigo ws4500 | Packer Arm Installation - Page 9
    6. From the front of the rewinder, install the two Hex M6 screws to secure the internal packer arm assembly wall bracket. 7. From the rear of the rewinder, move the connecting plate towards the moving shelf assemblyMake sure that the holes in the connecting plate align with the holes in the moving
  • HP Indigo ws4500 | Packer Arm Installation - Page 10
    8. Install 4 hex M6 screws, washers, and spring washers to secure the vertical plate to the side of the internal packer arm assembly. Do not tighten the screws. 9. Install and tighten the four connecting plate screws. 10. Tighten the four vertical plate screws. 8 Chapter 2 Procedures
  • HP Indigo ws4500 | Packer Arm Installation - Page 11
    11. From the bottom of the cylinder plate, tighten the four cylinder plate screws. 12. Install the electro-pneumatic regulator in the base using 4 hex M6 screws. Installing the internal packer arm assembly 9
  • HP Indigo ws4500 | Packer Arm Installation - Page 12
    13. Connect the electro-pneumatic regulator plug. 14. Install the base mount assembly. 10 Chapter 2 Procedures
  • HP Indigo ws4500 | Packer Arm Installation - Page 13
    15. Connect the base mount plug. 16. Install the tie-wrap mount. Preparing the external packer arm assembly Refer below for preparing the external packer arm assembly. 1. Shorten the external packer arm tube by cutting it after the white tie-wrap mount. Preparing the external packer arm assembly 11
  • HP Indigo ws4500 | Packer Arm Installation - Page 14
    a. Before cutting tube b. After cutting tube 12 Chapter 2 Procedures
  • HP Indigo ws4500 | Packer Arm Installation - Page 15
    2. Install the elbow fitting in the shortened tube. 3. Install one tie-wrap around the elbow fittingInstall another tie-wrap around the tube. 1 Tie-wrap around elbow fitting 2 Tie-wrap around tube Installing the external packer arm assembly Follow the steps for installing the external packer
  • HP Indigo ws4500 | Packer Arm Installation - Page 16
    1. From the front of the rewinder, loosen the three external packer arm assembly bolts. 2. Install the external packer arm assembly on the base. 1 Base 2 External packer arm assembly 3. To level the external packer arm assembly: 14 Chapter 2 Procedures
  • HP Indigo ws4500 | Packer Arm Installation - Page 17
    a. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. b. Use a level to ensure that the lower packer arm cylinder is leveled. c. Use a filler gauge to ensure that the two cylinders are horizontally parallel and vertically parallelUse the following
  • HP Indigo ws4500 | Packer Arm Installation - Page 18
    Preparing the tubes Refer below for preparing the tubes. 1. Cut the 6 mm black tube (P/N 0890-2334) into three separate tubes, as follows: Table 2-1 Tube Name Length Main tube Short tube 55 mm 11 mm Engagement tube 120 mm 2. Install the tubes as follows: Table 2-2 Tube Name Length P/N
  • HP Indigo ws4500 | Packer Arm Installation - Page 19
    Installing the clamp tube Connect the clamp tube as shown. NOTE: During the installation, make sure that the pressure gauge screws are not over-tightened. This may damage the unit. Do not use more than 0.16 Nm force to tighten the screws. Installing the clamp tube 17
  • HP Indigo ws4500 | Packer Arm Installation - Page 20
    18 Chapter 2 Procedures
  • HP Indigo ws4500 | Packer Arm Installation - Page 21
    1. From the rear of the rewinder, connect the clamp tube to the front-right port (behind the pressure gauge) of the manifold. Installing the clamp tube 19
  • HP Indigo ws4500 | Packer Arm Installation - Page 22
    2. Install the clamp tube in the clips, as follows: a. Clamp tube in clips 20 Chapter 2 Procedures
  • HP Indigo ws4500 | Packer Arm Installation - Page 23
    b. Clamp tube in clips c. Clamp tube in clips 3. Thread the clamp tube through the hole. ● Clamp tube -front of rewinder Installing the clamp tube 21
  • HP Indigo ws4500 | Packer Arm Installation - Page 24
    4. From the front of the rewinder, pull the clamp tube through the holeConnect the clamp tube to the fitting. Clamp tube - front of rewinder 1 Clamp tube 22 Chapter 2 Procedures 2 Fitting
  • HP Indigo ws4500 | Packer Arm Installation - Page 25
    Installing the short tube Follow the steps below to install the short tube. 1. Connect the short tube to the right port of the electro-pneumatic regulator. 2. Connect the short tube to the right port of the base mount assembly. Installing the engagement and disengagement tubes Follow the steps below
  • HP Indigo ws4500 | Packer Arm Installation - Page 26
    2. Connect the clear disengagement tube to the top-left port of the base mount assembly. 3. Insert the engagement and disengagement tubes into the clips, as follows: 24 Chapter 2 Procedures
  • HP Indigo ws4500 | Packer Arm Installation - Page 27
    4. Connect the clear disengagement tube to the top flow controller. Installing the engagement and disengagement tubes 25
  • HP Indigo ws4500 | Packer Arm Installation - Page 28
    5. Connect the black engagement tube to the bottom flow controller. NOTE: The valves on the piston are shipped in the closed position so that the piston will not open during shipping. Open the valves during the installation of the kit by turning the top and bottom knobs 2 turns counterclockwise.
  • HP Indigo ws4500 | Packer Arm Installation - Page 29
    the packer arm threading label (p/n CA396-00880) onto the rewinder. 8. Turn on the pressStart the press software. Completing the installation Level the external packer arm assembly, as follows: 1. Use a level to ensure that the lower packer arm cylinder is leveled. Completing the installation 27
  • HP Indigo ws4500 | Packer Arm Installation - Page 30
    2. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. 3. Use a feeler gauge to ensure that the two cylinders are horizontally parallel and vertically parallel. Use the following points: two opposite end points and one middle point. 4. To level and
  • HP Indigo ws4500 | Packer Arm Installation - Page 31
    5. Turn on the press. Start the press software. ● To set the air pressure, open the securing nut. Rotate the adjusting screw until the air pressure gauge reads 0.2 bars. Completing the installation 29
  • HP Indigo ws4500 | Packer Arm Installation - Page 32
    , printing instructions, and a notice of document confidentiality. Revision History Below is the history of the document revisions and a list of authors. Revision Description CA393-00540 Rev00 Initial document CA393-00540 Rev01 Added to scope HP Indigo WS6600, WS6800 and WS4600 Digital Presses
  • HP Indigo ws4500 | Packer Arm Installation - Page 33
    the date of release. Check CE Suitcase for the most recent version of this document. This document contains valuable trade secrets and confidential information of HP. Nothing herein may be copied, reproduced or distributed in any form or medium, or disclosed to any third party in any manner, without
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Packer Arm Installation
Document details
Purpose
To describe how to install a new packer arm in the rewinder
Scope
HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP
Indigo 6900 Digital Press, HP Indigo 6r Digital Press, HP Indigo 8000 Digital Press, HP Indigo press
ws4500, HP Indigo WS4600 Digital Press.
Document number
CA393-00540
Revision number
Rev03
Kit number
Q5025C
Date
17 July 2018
Security level
HP Confidential
The information contained in this document is accurate at the date of release.
Check CE Suitcase for the most recent version of this document.
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