Intermec PB42 Vehicle Power Install Kit Installation Instructions - Page 7

Installing the Gray Vehicle Battery Power Cable, Connecting to the Vehicle Battery

Page 7 highlights

Installing the Gray Vehicle Battery Power Cable 1 Route the gray battery power cable (P/N 236-106-xxx) from the equipment toward the vehicle battery. Note: Do not secure the gray battery power cable to any moving parts on the vehicle. Make sure the cable is at least 6 inches from the exhaust system. 2 Cut the gray battery power cable near the battery leaving enough of the cable to reach the battery terminals. 3 Strip the battery power cable jacket 31 to 36 cm (12 to 14 in). Vehicle battery cable (gray) Brown wire Crimp here Terminal ring Red wire Fuse link splice Fuse link assembly (P/N 236-107-001) 4 If necessary, shorten the red wire of the gray battery power cable. 5 Strip 6.4 mm (0.25 in) of insulation from the red wire on the gray battery power cable. 6 Find the fuse link assembly (P/N 236-107-001), and securely crimp the fuse link splice onto the red wire. 7 Strip 6.4 mm (0.25 in) of insulation from the brown wire on the power cable. 8 Crimp the 3/8-inch terminal ring onto this wire. Connecting to the Vehicle Battery Verify that the cable to battery connections are correct. Electrical energy from vehicle batteries can harm equipment and people. You can connect to the vehicle battery by connecting to the side battery terminal, the top battery terminal, or a two-battery vehicle system. For a two-battery vehicle system, you only connect to one of the batteries. Vehicle Power Install Kit Installation Instructions 7

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Vehicle Power Install Kit Installation Instructions
7
Installing the Gray Vehicle Battery Power Cable
1
Route the gray battery power cable (P/N 236-106-xxx) from
the equipment toward the vehicle battery.
2
Cut the gray battery power cable near the battery leaving
enough of the cable to reach the battery terminals.
3
Strip the battery power cable jacket 31 to 36 cm (12 to 14 in).
4
If necessary, shorten the red wire of the gray battery power
cable.
5
Strip 6.4 mm (0.25 in) of insulation from the red wire on the
gray battery power cable.
6
Find the fuse link assembly (P/N 236-107-001), and securely
crimp the fuse link splice onto the red wire.
7
Strip 6.4 mm (0.25 in) of insulation from the brown wire on
the power cable.
8
Crimp the 3/8-inch terminal ring onto this wire.
Connecting to the Vehicle Battery
You can connect to the vehicle battery by connecting to the side
battery terminal, the top battery terminal, or a two-battery
vehicle system. For a two-battery vehicle system, you only
connect to one of the batteries.
Note:
Do not secure the gray battery power cable to any
moving parts on the vehicle. Make sure the cable is at least 6
inches from the exhaust system.
Terminal ring
Brown wire
Crimp here
Vehicle
battery
cable
(gray)
Red wire
Fuse link
splice
Fuse link assembly
(P/N 236-107-001)
Verify that the cable to battery connections are correct.
Electrical energy from vehicle batteries can harm equipment
and people.