JET Tools GH-1440-1 User Manual - Page 4
Top Slide and Tool Post - Exploded View
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2.0 Table of contents Section Page 1.0 IMPORTANT SAFETY INSTRUCTIONS ...2 2.0 Table of contents...4 3.0 About this manual ...5 4.0 Specifications ...6 5.0 Uncrating ...8 5.1 Contents of shipping container ...8 6.0 Installation ...9 6.1 Chuck preparation (three jaw) ...9 7.0 Lubrication...10 8.0 Coolant preparation...12 9.0 Electrical connections ...12 9.1 Voltage conversion (GH-1440-3 only) ...12 10.0 General description ...13 11.0 Operation ...16 11.1 Break-in procedure ...16 11.2 Feed and thread selection ...17 11.3 Change gears replacement ...17 11.4 Automatic feed operation and feed changes 17 11.5 Powered carriage travel ...18 11.6 Thread cutting ...18 11.7 Compound rest ...18 12.0 Adjustments ...18 12.1 Saddle ...18 12.2 Cross slide...19 12.3 Compound rest ...19 12.4 Tailstock ...19 12.5 Tailstock off-set ...19 12.6 Tailstock gibs...19 12.7 Headstock alignment ...20 12.8 Removing gap bridge ...20 12.9 Installing gap bridge ...20 12.10 Belt replacement and adjustment ...21 12.11 Aligning tailstock to headstock ...21 13.0 Operation tables ...22 13.1 Thread table ...22 13.2 Feed table ...22 14.0 Replacement Parts...22 14.1.1 Headstock Assembly I - Exploded View 23 14.1.2 Headstock Assembly I - Parts List ...24 14.2.1 Headstock Assembly II - Exploded View 26 14.2.2 Headstock Assembly II - Parts List ...27 14.3.1 Headstock Assembly III - Exploded View 28 14.3.2 Headstock Assembly III - Parts List ...29 14.4.1 Gearbox Assembly I - Exploded View 30 14.4.2 Gearbox Assembly I - Parts List ...31 14.5.1 Gearbox Assembly II - Exploded View 33 14.5.2 Gearbox Assembly II - Parts List ...34 14.6.1 Apron Assembly I - Exploded View ...36 14.6.2 Apron Assembly I - Parts List ...37 14.7.1 Apron Assembly II - Exploded View 38 14.7.2 Apron Assembly II - Parts List ...39 14.8.1 Saddle and Cross Slide Assembly - Exploded View 40 14.8.2 Saddle and Cross Slide Assembly - Parts List 41 14.9.1 Top Slide and Tool Post - Exploded View 43 14.9.2 Top Slide and Tool Post - Parts List 44 14.10.1 Tailstock Assembly - Exploded View 45 14.10.2 Tailstock Assembly - Parts List...46 14.11.1 Bed and Shaft Assembly - Exploded View 47 14.11.2 Bed and Shaft Assembly - Parts List 48 4
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4
2.0
Table of contents
Section
Page
1.0
IMPORTANT SAFETY INSTRUCTIONS
.......................................................................................................
2
2.0
Table of contents
............................................................................................................................................
4
3.0
About this manual
..........................................................................................................................................
5
4.0
Specifications
.................................................................................................................................................
6
5.0
Uncrating
........................................................................................................................................................
8
5.1
Contents of shipping container
...................................................................................................................
8
6.0
Installation
......................................................................................................................................................
9
6.1
Chuck preparation (three jaw)
....................................................................................................................
9
7.0
Lubrication
....................................................................................................................................................
10
8.0
Coolant preparation
......................................................................................................................................
12
9.0
Electrical connections
..................................................................................................................................
12
9.1
Voltage conversion (GH-1440-3 only)
......................................................................................................
12
10.0
General description
....................................................................................................................................
13
11.0
Operation
...................................................................................................................................................
16
11.1
Break-in procedure
.................................................................................................................................
16
11.2
Feed and thread selection
......................................................................................................................
17
11.3
Change gears replacement
....................................................................................................................
17
11.4
Automatic feed operation and feed changes
..........................................................................................
17
11.5
Powered carriage travel
.........................................................................................................................
18
11.6
Thread cutting
........................................................................................................................................
18
11.7
Compound rest
.......................................................................................................................................
18
12.0
Adjustments
...............................................................................................................................................
18
12.1
Saddle
....................................................................................................................................................
18
12.2
Cross slide
..............................................................................................................................................
19
12.3
Compound rest
.......................................................................................................................................
19
12.4
Tailstock
.................................................................................................................................................
19
12.5
Tailstock off-set
......................................................................................................................................
19
12.6
Tailstock gibs
..........................................................................................................................................
19
12.7
Headstock alignment
..............................................................................................................................
20
12.8
Removing gap bridge
.............................................................................................................................
20
12.9
Installing gap bridge
...............................................................................................................................
20
12.10
Belt replacement and adjustment
.........................................................................................................
21
12.11
Aligning tailstock to headstock
.............................................................................................................
21
13.0
Operation tables
.........................................................................................................................................
22
13.1
Thread table
...........................................................................................................................................
22
13.2
Feed table
..............................................................................................................................................
22
14.0
Replacement Parts
.....................................................................................................................................
22
14.1.1
Headstock Assembly I – Exploded View
.............................................................................................
23
14.1.2
Headstock Assembly I – Parts List
......................................................................................................
24
14.2.1
Headstock Assembly II – Exploded View
............................................................................................
26
14.2.2
Headstock Assembly II – Parts List
.....................................................................................................
27
14.3.1
Headstock Assembly III – Exploded View
...........................................................................................
28
14.3.2
Headstock Assembly III – Parts List
....................................................................................................
29
14.4.1
Gearbox Assembly I – Exploded View
................................................................................................
30
14.4.2
Gearbox Assembly I – Parts List
.........................................................................................................
31
14.5.1
Gearbox Assembly II – Exploded View
...............................................................................................
33
14.5.2
Gearbox Assembly II – Parts List
........................................................................................................
34
14.6.1
Apron Assembly I – Exploded View
....................................................................................................
36
14.6.2
Apron Assembly I – Parts List
.............................................................................................................
37
14.7.1
Apron Assembly II – Exploded View
...................................................................................................
38
14.7.2
Apron Assembly II – Parts List
............................................................................................................
39
14.8.1
Saddle and Cross Slide Assembly – Exploded View
..........................................................................
40
14.8.2
Saddle and Cross Slide Assembly – Parts List
...................................................................................
41
14.9.1
Top Slide and Tool Post – Exploded View
..........................................................................................
43
14.9.2
Top Slide and Tool Post – Parts List
...................................................................................................
44
14.10.1
Tailstock Assembly – Exploded View
................................................................................................
45
14.10.2
Tailstock Assembly – Parts List
.........................................................................................................
46
14.11.1
Bed and Shaft Assembly – Exploded View
.......................................................................................
47
14.11.2
Bed and Shaft Assembly – Parts List
................................................................................................
48