Section |
Page |
Table of contents |
4 |
Notices and safety information |
23 |
Printhead LED notice |
23 |
printhead LED-Hinweis |
23 |
Avis relatif à l’utilisation de printhead LED |
23 |
Avvertenze sui prodotti printhead LED |
23 |
Avisos sobre el láser |
23 |
Aviso sobre o printhead LED |
24 |
printhead LEDinformatie |
24 |
printhead LEDmeddelelse |
24 |
printhead LEDilmoitus |
24 |
printhead LED-notis |
24 |
printhead LED-melding |
24 |
Aviso de láser |
25 |
Consignes de sécurité |
27 |
Norme di sicurezza |
27 |
Sicherheitshinweise |
28 |
Pautas de Seguridad |
28 |
Informações de Segurança |
28 |
Informació de Seguretat |
29 |
Preface |
30 |
Navigation buttons |
30 |
1. General information |
33 |
Model |
33 |
Options and features |
33 |
Printer specifications |
34 |
Electronics |
34 |
SFP |
34 |
Connectivity (network support) |
35 |
Operating modes |
35 |
Data streams |
36 |
Dimensions |
36 |
Clearances |
36 |
Environment specifications |
37 |
Media handling |
38 |
Input and output sources |
38 |
Media input size specifications |
38 |
Media input type specifications |
39 |
Media guidelines |
43 |
Tools required for service |
46 |
Acronyms |
47 |
2. Diagnostic information |
49 |
Start |
49 |
POR (Power-On Reset) sequence |
50 |
Error codes and messages |
51 |
User status and attendance messages |
51 |
Paper jam error codes |
59 |
1xx service error codes |
60 |
2xx service error codes |
68 |
3xx service errors |
72 |
4xx service error codes |
76 |
8xx service error codes |
79 |
9xx service error codes |
79 |
Service checks |
82 |
900.xx System software error |
82 |
111.01 LED printhead (K) failure |
85 |
111.02-111.04 LED printhead (K) signal failure |
85 |
112.01 LED printhead (C) failure |
86 |
112.02-112.04 LED printhead (C) signal failure |
86 |
113.01 LED printhead (M) failure |
86 |
113.02-113.04 LED printhead signal failure (M) |
87 |
114.01 LED printhead failure (Y) |
87 |
114.02-114.04 LED printhead (Y) signal failure |
88 |
115.01 Multiple LED printhead power supply failure |
88 |
115.02 Single LED printhead power failure |
89 |
115.03 Multiple LED printhead download failure |
89 |
115.04 Single LED printhead download failure |
90 |
115.05 Multiple LED printhead mismatch failure |
90 |
115.06 Single LED printhead mismatch failure |
91 |
115.07 Multiple LED printhead read failure |
91 |
115.08 Single LED printhead read failure |
91 |
115.09 Multiple LED printhead write failure |
92 |
115.10 Single LED printhead write failure |
92 |
115.11 Multiple LED printhead communication failure |
93 |
115.12 Single LED printhead communication failure |
94 |
115.13 Multiple LED printhead clock failure |
94 |
115.14 Single LED printhead clock failure |
95 |
115.15 Tray module logic failure |
95 |
120.01 Fuser motor failure |
96 |
120.02 Fuser pressure roll retract motor failure |
97 |
121.01 Encoder pulse failure |
97 |
121.02 Encoder pulse failure |
98 |
121.03 Heat belt (center) disconnection error |
98 |
121.04 Heat belt (center) overheat error |
98 |
121.05 Heat belt (rear) disconnection error |
99 |
121.06 Heat belt (rear) overheat error |
99 |
121.07 Heat belt (center) temperature increase failure |
100 |
121.08 Heat belt (rear) temperature increase failure |
100 |
121.09 Fuser temperature lag error |
100 |
121.10 Heat belt rotation failure |
101 |
121.11 Fuser temperature recovery failure |
101 |
121.12 Incorrect fuser |
101 |
121.13 Fuser thermostat failure |
102 |
126.01 Fuser driver interface failure |
102 |
126.02 Fuser driver to upper engine PCBA interface failure |
102 |
126.03 Fuser driver communication failure |
103 |
126.04 Fuser driver freeze failure |
103 |
126.05 Fuser driver high voltage error |
104 |
126.06 Fuser driver low voltage error |
104 |
126.07 Fuser driver surge failure |
104 |
126.08 IGBT high temperature error |
104 |
126.09 IGBT temperature sensor failure |
105 |
126.12 Input low current error |
105 |
132.01 ATC sensor (K) failure |
106 |
132.02 ATC sensor (Y) failure |
107 |
132.03 ATC sensor (M) failure |
109 |
132.04 ATC sensor (C) failure |
110 |
137.01 Upper printer engine PCBA communication error |
111 |
140.01 Registration drive motor failure |
112 |
141.01 Drum drive motor (K) failure |
112 |
141.02 Drum drive motor (Y/M/C) failure |
113 |
151.01 Transfer belt motor failure |
114 |
151.02 First transfer contact/retract failure |
114 |
151.03 Second transfer contact/retract failure |
115 |
154.01 Developer (Y/M/C) motor failure |
116 |
155.01 Toner dispense motor (K) failure |
117 |
156.01 Toner dispense motor (C) failure |
118 |
157.01 Toner dispense motor (M) failure |
118 |
158.01 Toner dispense motor (Y) failure |
119 |
171.02 Fuser cooling fan failure |
120 |
172.01 Front upper cooling fan failure |
121 |
173.01 LVPS sub cooling fan failure |
121 |
174.01 Charge roll HVPS cooling fan failure |
121 |
175.01 Front right cooling fan failure |
122 |
175.03 PC/developer drive motor cooling fan failure |
122 |
175.04 Front left cooling fan failure |
122 |
175.05 Suction fan failure |
123 |
175.06 Center exhaust fan failure |
123 |
175.07 Fuser driver PCBA cooling fan failure |
123 |
175.08 Upper exhaust cooling fan failure |
124 |
191.01 Lower engine PCBA detect failure |
124 |
191.02–191.05 Upper engine PCBA fuse blown |
124 |
191.06 Lower engine PCBA fuse 2 blown |
125 |
191.07 Lower engine PCBA fuse 3 blown |
125 |
191.08 Lower engine PCBA fuse 4 blown |
126 |
191.09 Upper engine PCBA fuse 5 blown |
126 |
191.10 Lower engine PCBA fuse 6 blown |
126 |
191.11 Lower engine PCBA fuse 7 blown |
127 |
191.12 Lower engine PCBA fuse 8 blown |
127 |
191.13 Lower engine PCBA fuse 9 blown |
128 |
191.14 Lower engine PCBA fuse 10 blown |
128 |
191.15 Lower engine PCBA fuse 11 blown |
128 |
191.16 Lower engine PCBA fuse 12 blown |
129 |
191.17 Lower engine PCBA fuse 13 blown |
129 |
191.18 Upper engine PCBA data failure |
129 |
191.19 Upper engine PCBA access failure |
130 |
191.20 Upper engine PCBA buffer failure |
130 |
191.23 Lower engine PCBA fuse 14 blown |
130 |
191.24 Lower engine PCBA fuse 15 blown |
131 |
191.25 Lower engine PCBA fuse 16 blown |
131 |
200.01 Sensor (registration) static jam |
131 |
200.03 Sensor (registration) late jam (feeding from the tray) |
132 |
200.03 Sensor (registration) late jam (feeding from the MPF) |
134 |
200.05/200.55 Sensor (registration) lag jam |
135 |
200.53 Sensor (registration) late jam (80K interval exceeded for feed rollers) |
137 |
200.55 Sensor (registration) lag jam |
140 |
201.01 Sensor (media on belt) static jam |
140 |
201.03 Sensor (media on belt) late jam |
141 |
202.01 Sensor (fuser exit) static jam |
143 |
202.03 Exit Sensor 1 Late Jam |
144 |
202.04/202.05 Sensor (fuser exit) lag jam |
147 |
202.05 Sensor (fuser exit) lag jam |
148 |
203.01 Sensor (upper redrive) static jam |
149 |
203.03 Sensor (upper redrive) late jam |
149 |
203.05 Sensor (upper redrive) lag jam |
151 |
230.01 Sensor (duplex wait) static jam |
153 |
231.03 Sensor (duplex wait) late jam |
153 |
242.01 Sensor (tray 2 feed out) static jam |
157 |
242.03/242.06 Sensor (tray 2 feed out) late jam |
158 |
242.06 Sensor (tray 2 feed out) late jam |
159 |
242.56 Sensor (tray 2 feed out) late jam (80K interval exceeded for feed rolls) |
159 |
243.01 Sensor (tray 3 feed out) static jam |
160 |
243.03/243.06 Sensor (tray 3 feed out) late jam |
161 |
243.06 Sensor (tray 3 feed out) late jam |
163 |
243.56 Sensor (tray 3 feed out) late jam (80K interval exceeded for feed rolls) |
163 |
244.01 Sensor (tray 4 feed out) static jam |
164 |
244.06 Sensor (tray 4 feed out) late jam |
165 |
244.56 Sensor (tray 4 feed out) late jam (80K interval exceeded for feed rolls) |
167 |
245.01 Sensor (tray 5 feed out) static jam |
169 |
245.03 Sensor (tray 5 feed out) late jam |
170 |
245.06 Sensor (tray 5 feed out) lag jam |
171 |
245.56 Sensor (tray 5 feed out) late jam (80K interval exceeded for feed rolls) |
172 |
245.56 Sensor (HCF feed out) late jam |
174 |
250.05 Sensor (MPF feed out) lag jam |
175 |
250.06 Sensor (MPF feed out) late jam |
179 |
250.56 Sensor (MPF feed out) late jam (80K interval exceeded for feed rolls) |
180 |
381.01 Sensor (front tamper HP) late jam |
181 |
381.02 Sensor (front tamper HP) lag jam |
182 |
381.03 Sensor (rear tamper HP) late jam |
184 |
381.04 Sensor (rear tamper HP) lag jam |
185 |
381.05 Sensor (stapler carriage HP) late jam |
186 |
381.07 Stapler unit failure |
188 |
381.08 Sensor (media eject clamp HP late jam |
188 |
381.09 Sensor (media eject clamp HP) lag jam |
189 |
381.10 Sensor (media eject shaft HP) late jam |
190 |
381.11 Sensor (media eject shaft HP) lag jam |
192 |
381.12 Stacker bin failure |
193 |
381.13 Sensor (stacker bin upper limit) error |
195 |
381.14 Sensor (stacker bin no media) error |
197 |
381.15 Sensor (punch side reg 1/2) lag jam |
199 |
381.16 Sensor (punch cam HP) late jam |
201 |
381.17 Sensor (punch cam HP) lag jam |
202 |
381.18 Sensor (punch carriage shift HP) late jam |
203 |
381.19 Sensor (punch carriage shift HP) lag jam |
204 |
381.26 Sensor (decurler cam HP) late jam |
205 |
381.27 Sensor (decurler cam HP) lag jam |
206 |
381.30 Sensor (booklet front tamper HP) late jam |
207 |
381.31 Sensor (booklet front tamper HP) lag jam |
209 |
381.32 Sensor (booklet end guide HP) lag jam |
210 |
381.33 Sensor (booklet rear tamper HP) late jam |
212 |
381.34 Sensor (booklet rear tamper HP) lag jam |
213 |
381.35 Sensor (booklet knife folding) failure |
215 |
381.36 Booklet unit fail |
216 |
381.37 Sensor (booklet knife HP) late jam |
217 |
381.38 Sensor (booklet knife HP) lag jam |
219 |
381.39 Booklet Staple Fail |
221 |
381.40 Sensor (booklet compiler media present) error |
222 |
381.41 Communication error with booklet controller card assembly |
223 |
401.01 Sensor (finisher media entrance) static jam |
223 |
401.03 Sensor (bridge media entrance) late jam |
224 |
401.05 Sensor (bridge media entrance) lag jam |
225 |
402.01 Sensor (bridge media exit) static jam |
226 |
402.03 Sensor (bridge media exit) late jam |
228 |
481.01 Sensor (finisher media entrance) static jam |
229 |
481.03 Sensor (finisher media entrance) late jam |
230 |
482.01 Sensor (diverter gate) static jam A (to stacker bin) |
230 |
482.01 Sensor (diverter gate) static jam B (to top bin) |
231 |
482.03 Sensor (diverter gate) late jam |
232 |
483.01 Sensor (buffer path) static jam |
233 |
483.03 Sensor (buffer path) late jam |
234 |
484.01 Sensor (compiler media present) static jam |
236 |
485.01 Sensor (upper media exit) static jam |
237 |
485.03 Sensor (upper media exit) late jam |
238 |
485.05 Sensor (upper media exit) lag jam |
239 |
486.01 Sensor (lower media exit) static jam |
240 |
486.03 Sensor (lower media exit) late jam |
241 |
486.05 Sensor (lower media exit) lag jam |
242 |
487.05 Sensor (compiler media present) late jam |
244 |
491.01 Sensor (booklet media entrance) static jam |
246 |
491.03 Sensor (booklet media entrance) late jam |
246 |
491.05 Sensor (booklet media entrance) lag jam |
248 |
492.01 Sensor (booklet compiler media present) static jam |
249 |
493.01 Sensor (booklet media exit) static jam |
250 |
493.03 Sensor (booklet media exit) static jam |
251 |
493.05 Sensor (booklet media exit) lag jam |
252 |
849.00 Hard drive failure |
253 |
910.02–910.07 Data communication error |
254 |
939.00 RIP card assembly communication failure |
254 |
940.02 Clock signal communication error |
255 |
940.03 Controller communication failure |
255 |
940.04 IM logic failure |
255 |
951.xx RIP card assembly NVRAM failure |
256 |
953.xx Operator panel assembly NVRAM failure |
256 |
955.xx RIP card assembly NAND CRC failure |
256 |
956.00 RIP card assembly processor failure |
257 |
956.01 RIP card assembly processor over temperature failure |
257 |
956.02 RIP card assembly cooling fan failure |
257 |
956.03 RIP card assembly FPGA failure |
258 |
980.04 Duplex controller card assembly communication failure |
258 |
980.05 Engine flicker communication failure |
259 |
957.01 BITZ1 initialize failure |
259 |
957.02 BITZ2 initialize failure |
259 |
995.00 Finisher NVM R/W failure |
260 |
996.00 Finisher type failure |
260 |
997.00 Duplex controller card assembly type failure |
260 |
999.00 Finisher engine/RIP functional failure |
261 |
Image quality troubleshooting |
262 |
Printer-related troubleshooting |
262 |
Image Quality |
263 |
3. Diagnostic aids |
289 |
User operator panel, menus and messages |
289 |
Understanding the operator panel |
289 |
Understanding the home screen |
290 |
Menu map |
291 |
Accessing service menus |
292 |
Configuration Menu |
293 |
Entering Configuration Menu |
293 |
Available settings |
293 |
Action for prompts |
294 |
Automatic Alignment Adjust Calibration |
294 |
Automatically Display Error Screens |
295 |
Black Only Mode |
295 |
Booklet Adjustments |
295 |
Clear Custom Status |
295 |
Color Trapping |
295 |
Disk Encryption |
295 |
Energy Conserve |
296 |
Envelope Prompts |
296 |
Erase all Information on Disk |
296 |
Exit Tray 2 |
296 |
Factory Defaults |
296 |
Font Sharpening |
297 |
Jobs on Disk |
297 |
Key Repeat Initial Delay |
297 |
Key Repeat Rate |
297 |
Panel Menus |
298 |
Paper Prompts |
298 |
PPDS Emulation |
298 |
Print Quality Pages |
298 |
REGISTRATION |
298 |
Reports |
299 |
Require Standby |
299 |
Reset Maintenance Counter Value |
299 |
Short-edge Printing |
299 |
Size Sensing |
300 |
Tray Insert Message Delay |
300 |
UI Automation |
300 |
USB Speed |
301 |
Wipe All Settings |
301 |
Diagnostics Menu |
302 |
Entering Diagnostics Menus |
302 |
Available tests |
302 |
DEVICE TESTS |
304 |
DUPLEX TESTS |
304 |
EVENT LOG (Diagnostics Menu) |
305 |
FINISHER TESTS |
306 |
HARDWARE TESTS |
306 |
INPUT TRAY TESTS |
307 |
MOTOR TESTS |
308 |
OUTPUT BIN TESTS |
309 |
PRINT TESTS |
310 |
PRINTER SETUP |
310 |
REPORTS |
311 |
SENSOR TESTS |
311 |
Service Engineer (SE) Menu |
314 |
Print SE Menus |
314 |
Paper jams |
315 |
Avoiding jams |
315 |
Understanding jam numbers and locations |
316 |
Security Reset Jumper |
339 |
Printer theory of operations |
340 |
Print engine theory |
340 |
Paper path theory |
348 |
Color theory |
355 |
Finisher theory of operations |
359 |
Media transport |
359 |
Functions of sensors along the media path |
367 |
Punch unit |
369 |
Compiler unit assembly |
372 |
Stapler |
377 |
Booklet Operation |
381 |
Functions of booklet sensors and motors |
382 |
Booklet media bin |
384 |
Stacker media bin |
384 |
Booklet tray |
388 |
Power supply and interlock |
389 |
TTM theory of operations |
391 |
Media transport |
392 |
Media tray assembly |
392 |
TTM media feed units |
394 |
Main components |
395 |
3TM theory of operations |
398 |
Media transport |
399 |
Media tray assembly |
399 |
3TM media feed units |
400 |
Main components |
401 |
1TM theory of operations |
404 |
Media transport |
405 |
Media tray assembly |
405 |
1TM media feed units |
406 |
Main components |
407 |
High capacity feeder theory of operations |
410 |
Media feeding |
410 |
HCF media feed unit assembly operation |
411 |
HCF media transport roll assembly operation |
413 |
HCF media feed unit assembly sensor/motor functions |
413 |
Status monitoring |
414 |
4. Repair information |
421 |
Handling ESD-sensitive parts |
421 |
Turning the printer off |
421 |
Removal procedures |
422 |
Cover removal procedures |
423 |
Inner cover removal |
423 |
Internal rear cover removal |
425 |
Left rear lower cover removal |
426 |
Left upper cover removal |
426 |
MPF top cover removal |
427 |
Operator panel front cover (SFP) |
428 |
Operator panel top cover (SFP) removal |
428 |
Printer front door removal |
430 |
Printer right cover removal |
431 |
Printer top cover removal |
432 |
Rear lower cover removal |
434 |
Rear upper cover removal |
436 |
Top rear cover (SFP) removal |
437 |
Print engine removal procedures |
440 |
1st transfer conductor housing removal |
440 |
1st transfer retract clutch assembly removal |
442 |
2nd transfer roller removal |
444 |
ATC sensor PCB bracket removal |
445 |
ATC sensor PCB removal |
446 |
Bridge PCBA removal |
448 |
C toner auger removal |
451 |
Charge roll HVPS cooling fan removal |
454 |
Charge roll HVPS PCBA removal |
456 |
CMYK toner dispense auger assembly removal |
457 |
Controller cooling fan removal |
460 |
Developer carrier removal and replacement |
462 |
Developer housing (C) removal |
465 |
Developer housing (K) removal |
471 |
Developer housing (M) removal |
476 |
Developer housing (Y) removal |
482 |
Developer housing rear plunger removal |
487 |
Developer HVPS PCBA removal |
489 |
Feeder slide guide removal |
491 |
Front left cooling fan removal |
492 |
Front right cooling fan removal |
494 |
Front upper cooling fan removal |
496 |
Fuser assembly removal |
498 |
Fuser cooling fan removal |
498 |
Fuser driver PCBA cooling fan removal |
501 |
Fuser driver PCBA removal |
504 |
Fuser pressure roll retract motor removal |
508 |
Fuser/lower redrive/1st BTR retract motor removal |
511 |
Inner plate removal |
512 |
K toner auger removal |
514 |
LED printhead removal |
516 |
Lower engine PCBA removal |
518 |
Lower redrive shift motor assembly removal |
519 |
LVPS front fan guide removal |
525 |
LVPS PCBA removal |
526 |
LVPS sub cooling fan removal |
529 |
M toner auger removal |
530 |
Main power GFI interface removal |
533 |
Main power switch removal |
535 |
Media feed lift motor removal |
535 |
Media out actuator removal |
537 |
Media size switch PCB removal |
537 |
Media transport/MPF drive motor removal |
538 |
MPF roller removal |
541 |
MPF tray feeder removal |
542 |
Operator panel assembly (SFP) removal |
543 |
Operator panel PCBA (SFP) removal |
544 |
Operator panel speaker (SFP) removal |
546 |
PC smart chip socket (C, M, Y, K) removal |
548 |
PC/developer drive motor cooling fan removal |
550 |
PC/developer drive motor removal |
552 |
Pick roller removal |
555 |
Printer left duplex door assembly removal |
556 |
Printer media turn guide removal |
557 |
Printer tray 1 feeder removal |
558 |
Printhead retract door removal |
559 |
Registration drive motor removal |
561 |
Registration/transport roller assembly removal |
563 |
RIP PCBA removal |
564 |
Sensor (image calibration) removal |
567 |
Sensor (media level) removal |
568 |
Sensor (media on belt) removal |
569 |
Sensor (media out) removal |
570 |
Sensor (printer left duplex door interlock) removal |
572 |
Sensor (printer left front door interlock) removal |
574 |
Sensor (printer right front door interlock) removal |
576 |
Sensor (tray 1 pre-feed) removal |
577 |
Sub LVPS PCBA removal |
578 |
Suction fan removal |
581 |
Suction filter removal |
583 |
Toner dispense motor removal |
583 |
Toner smart chip PCB removal |
586 |
Touch screen (SFP) removal |
587 |
Transfer belt assembly removal |
588 |
Transfer belt cleaner removal |
592 |
Transfer belt lever removal |
594 |
Transfer roll HVPS PCBA removal |
595 |
Upper exhaust cooling fan removal |
598 |
Upper printer engine PCBA removal |
601 |
Upper redrive assembly removal |
603 |
Waste toner agitator motor removal |
605 |
Waste toner auger chute removal |
608 |
Waste toner sensor guide removal |
610 |
Waste toner shaft gate removal |
611 |
Y toner auger removal |
613 |
Tray module removal procedures |
616 |
3TM left door removal |
616 |
Sensor (media level) removal |
617 |
Sensor (media out) removal |
617 |
Sensor (media present) removal |
618 |
Sensor (tray module feedout) removal |
620 |
Sensor (tray module left door interlock) removal |
621 |
Sensor (TTM media size) removal |
623 |
Sensor (TTM tray 3 feedout) removal |
623 |
Sensor (TTM tray 4 feedout) removal |
624 |
Tray module bottom cover removal |
625 |
Tray module controller PCBA removal |
626 |
Tray module left cover removal |
626 |
Tray module lower transport motor removal |
627 |
Tray module media feeder removal |
628 |
Tray module rear cover removal |
631 |
Tray module right cover removal |
631 |
Tray module top cover removal |
632 |
Tray module transport rollers removal |
633 |
Tray module tray 2 media turn guide removal |
634 |
Tray module upper transport motor removal |
634 |
TTM left door removal |
635 |
TTM lower transport motor removal |
636 |
TTM tray 3 feeder removal |
637 |
TTM tray 3 media tray removal |
640 |
TTM tray 3 media turn guide removal |
641 |
TTM tray 4 media feeder removal |
641 |
TTM tray 4 media transport removal |
644 |
TTM tray 4 media tray removal |
645 |
TTM tray 4 media turn guide removal |
646 |
TTM upper transport motor removal |
646 |
Bridge unit removal procedures |
648 |
Bridge decurler rear cover removal |
648 |
Bridge decurler right cover removal |
649 |
Bridge decurler top cover removal |
649 |
Bridge drive motor removal |
650 |
Bridge unit assembly removal |
652 |
Bridge unit rear cover removal |
653 |
Bridge unit top door removal |
654 |
Bridge unit top door spring removal |
655 |
Decurler clutch removal |
657 |
Sensor (bridge media entrance) removal |
660 |
Sensor (bridge media exit) removal |
661 |
Sensor (bridge top door interlock) removal |
664 |
Sensor (decurler cam HP) removal |
665 |
Sensor (decurler cover interlock) removal |
667 |
Finisher removal procedures |
669 |
Booklet bin assembly removal |
669 |
Booklet bin hookup cable assembly removal |
669 |
Booklet controller card assembly removal |
670 |
Booklet diverter gate removal |
671 |
Booklet end guide drive motor removal |
672 |
Booklet fold solenoid frame removal |
673 |
Booklet fold solenoid removal |
673 |
Booklet folding/exit drive motor assembly removal |
674 |
Booklet front tamper guide removal |
674 |
Booklet front tamper motor removal |
675 |
Booklet knife sector drive gear 42T removal |
676 |
Booklet media entrance drive motor removal |
677 |
Booklet media pinch roll assembly removal |
678 |
Booklet paddle drive motor assembly removal |
679 |
Booklet rear tamper guide removal |
679 |
Booklet rear tamper motor removal |
680 |
Booklet stapler unit assembly removal |
681 |
Booklet unit assembly left cover removal |
682 |
Booklet unit chassis removal |
683 |
Booklet unit gear train frame removal |
684 |
Buffer diverter gate removal |
685 |
Buffer diverter gate solenoid removal |
686 |
Buffer pinch guide assembly removal |
687 |
Clamp drive motor removal |
688 |
Clamp paddle removal |
689 |
Eject roll shaft removal |
690 |
Finisher bottom cover removal |
692 |
Finisher buffer roll assembly removal |
692 |
Finisher diverter gate removal |
695 |
Finisher diverter gate solenoid removal |
695 |
Finisher front door assembly removal |
696 |
Finisher left carriage belt assembly removal |
697 |
Finisher LVPS PCBA removal |
699 |
Finisher media entrance roll assembly removal |
700 |
Finisher PCBA removal |
701 |
Finisher removal |
703 |
Finisher right carriage belt removal |
705 |
Left lower cover removal |
708 |
Left upper cover removal |
709 |
Lower media exit roll assembly removal |
709 |
Lower pinch guide assembly removal |
713 |
Media compiler unit assembly removal |
714 |
Media eject clamp clutch removal |
717 |
Media eject motor assembly removal |
718 |
Media eject unit assembly removal |
719 |
Media entrance pinch guide assembly removal |
722 |
Paddle shaft removal |
723 |
Punch carriage assembly removal |
724 |
Punch carriage shift motor assembly removal |
726 |
Punch unit motor assembly removal |
727 |
Rear lower cover removal |
729 |
Rear upper cover removal |
729 |
Right eject cover removal |
730 |
Sensor (booklet compiler media entrance) removal |
731 |
Sensor (booklet end guide HP) removal |
732 |
Sensor (booklet front tamper HP) removal |
732 |
Sensor (booklet knife folding) removal |
733 |
Sensor (booklet knife HP) removal |
734 |
Sensor (booklet media entrance) removal |
735 |
Sensor (booklet rear tamper HP) removal |
736 |
Sensor (booklet unit interlock) removal |
736 |
Sensor (booklet unit media exit) removal |
737 |
Sensor (buffer path) removal |
738 |
Sensor (compiler media present) removal |
739 |
Sensor (diverter gate) removal |
739 |
Sensor (finisher media entrance) removal |
740 |
Sensor (front tamper HP) and sensor (rear tamper HP) removals |
741 |
Sensor (lower media exit) removal |
742 |
Sensor (media eject clamp HP) removal |
743 |
Sensor (media eject shaft HP) removal |
744 |
Sensor (punch carriage shift HP) removal |
745 |
Sensor (punch hole select), sensor (punch cam front), and sensor (punch unit HP) removal |
746 |
Sensor (punch unit motor encoder) removal |
747 |
Sensor (punch unit side registration pair) with bracket removal |
748 |
Sensor (punch waste box set) removal |
749 |
Sensor (stacker bin level encoder) removal |
750 |
Sensor (stacker bin level F) removal |
751 |
Sensor (stacker bin level R) removal |
751 |
Sensor (stacker bin upper limit) or sensor (stacker bin no media) removal |
752 |
Sensor (stapler carriage HP) removal |
754 |
Sensor (upper media bin full) removal |
755 |
Sensor (upper media exit) removal |
756 |
Stacker bin lift motor assembly removal |
757 |
Stacker media bin assembly removal |
760 |
Stapler unit assembly removal |
760 |
Stapler unit frame removal |
762 |
Stepper motor (buffer/transport) and belt (buffer/transport) removal |
764 |
Stepper motor (entrance/paddle) and belt (entrance/paddle) removal |
766 |
Stepper motor (exit) assembly and belt (exit) removal |
768 |
Sub paddle removal |
769 |
Switch (eject cover interlock) removal |
770 |
Switch (finisher front door interlock) removal |
770 |
Top cover removal |
771 |
Upper media bin assembly removal |
772 |
Upper media bin front cover removal |
773 |
Upper media exit pinch roll assembly removal |
773 |
Upper media exit roll assembly removal |
774 |
Upper pinch guide assembly removal |
776 |
Upper transport roll removal |
777 |
High capacity feeder (HCF) removals |
779 |
HCF caster removal |
779 |
HCF controller card PCBA removal |
779 |
HCF feed lift gear bracket removal |
780 |
HCF feed lift motor removal |
780 |
HCF feed roll assembly removal |
781 |
HCF feed unit removal |
782 |
HCF left cover removal |
782 |
HCF lift cables removal |
783 |
HCF media long edge guide assembly removal |
784 |
HCF media out actuator removal |
785 |
HCF media tray assembly removal |
786 |
HCF media tray front cover removal |
787 |
HCF media tray lift coupling assembly removal |
788 |
HCF pick roll assembly removal |
789 |
HCF pick roll shaft assembly removal |
789 |
HCF rear cover removal |
791 |
HCF sensor (HCF media size) removal |
791 |
HCF sensor (HCF media tray set) removal |
792 |
HCF sensor (tray 5 feedout) removal |
793 |
HCF separation drive gear kit removal |
794 |
HCF separation roll assembly removal |
795 |
HCF separation roll shaft assembly removal |
796 |
HCF top cover removal |
797 |
HCF top door assembly removal |
798 |
HCF transport motor removal |
800 |
HCF transport roller kit removal |
800 |
HCF tray lift gear bracket removal |
801 |
Sensor (HCF docking interlock) removal |
802 |
Sensor (HCF top door interlock) removal |
803 |
Sensor (tray 5 media level) removal |
804 |
Sensor (tray 5 media out) removal |
805 |
Sensor (tray 5 pre feed) removal |
806 |
Setup and adjustments |
808 |
Sensor (ATC) setup |
808 |
Booklet maker setup & adjustment |
813 |
5. Connector locations |
825 |
Locations |
825 |
Configurations |
825 |
Print engine |
828 |
Main Power/Front Cover Interlock Switch |
829 |
Toner smart chip, cooling fan |
830 |
Image calibration |
831 |
Fuser |
832 |
Exit |
833 |
Duplex cover |
834 |
Registration |
835 |
MPF |
836 |
Upper/lower engine PCBA |
837 |
Controller |
839 |
Electrical, rear |
841 |
Developer drive motor |
842 |
Toner dispense motor (Y,M,C,K), GFI interface |
843 |
LED printhead |
844 |
LVPS, HVPS, and waste toner agitator motor |
846 |
3TM—tray2/3/4 media feeder, feed-out sensor, media size sensor |
848 |
Fuser drive, sub LVPS |
850 |
TTM—rear |
851 |
TTM—left |
853 |
TTM—tray 2/3/4 feeder |
854 |
TTM—tray 2/3/4 media size sensor |
855 |
Finisher—sensors |
856 |
Finisher—compiler |
857 |
Finisher—stapler |
858 |
Finisher—media compiler guide |
859 |
Finisher—punch unit |
860 |
Finisher—rear |
861 |
Finisher—LVPS, stacker |
863 |
Finisher—controller PCBA |
865 |
Finisher—booklet maker 1 |
867 |
Finisher—booklet maker 2 |
868 |
Finisher—controller card |
869 |
Finisher—booklet output tray |
871 |
Finisher—bridge |
872 |
High capacity feeder 1 |
873 |
High capacity feeder 2 |
874 |
6. Preventive maintenance |
875 |
Inspection guide |
875 |
Lubrication specifications |
876 |
Scheduled maintenance |
877 |
Cleaning the printer |
879 |
Cleaning the exterior of the printer |
879 |
Cleaning the printhead lenses |
880 |
7. Parts catalog |
885 |
How to use this parts catalog |
885 |
Assembly 1: Operator panel covers (SFP) |
886 |
Assembly 2: Operator panel (SFP) |
887 |
Assembly 3: Printhead 1 |
888 |
Assembly 4: Printhead 2 |
889 |
Assembly 5: Drive 1 |
890 |
Assembly 6: Drive 2 |
891 |
Assembly 7: Drive 3 |
892 |
Assembly 8: Cooling fans 1 |
893 |
Assembly 9: Cooling fans 2 |
894 |
Assembly 10: Cooling fans 3 |
895 |
Assembly 11: Developer 1 |
896 |
Assembly 12: Developer 2 |
897 |
Assembly 13: HVPS |
898 |
Assembly 14: Transfer belt 1 |
899 |
Assembly 15: Transfer belt 2 |
900 |
Assembly 16: Fuser |
901 |
Assembly 17: Photoconductor |
902 |
Assembly 18: Waste toner transfer |
903 |
Assembly 19: Media feed 1 |
904 |
Assembly 20: Media feed 2 |
905 |
Assembly 21: Media feed 3 |
906 |
Assembly 22: Media feed 4 |
907 |
Assembly 23: Tray module media feed 1 |
908 |
Assembly 24: Tray module media transport 1 |
909 |
Assembly 25: Tray module media transport 2 |
910 |
Assembly 26: Tray module covers 1 |
911 |
Assembly 27: Tray module covers 2 |
912 |
Assembly 28: TTM trays |
913 |
Assembly 29: TTM Media feed 1 |
914 |
Assembly 30: TTM Media feed 2 |
915 |
Assembly 31: TTM left door |
917 |
Assembly 32: TTM tray support |
918 |
Assembly 33: TTM drive 1 |
919 |
Assembly 34: TTM drive 2 |
920 |
Assembly 35: TTM cables |
921 |
Assembly 36: TTM covers |
922 |
Assembly 37: 1TM front cover |
923 |
Assembly 38: 1TM cables |
924 |
Assembly 39: 1TM left door |
925 |
Assembly 40: 1TM covers |
926 |
Assembly 41: MPF |
927 |
Assembly 42: Printer left duplex door |
928 |
Assembly 43: 2nd transfer roller |
929 |
Assembly 44: Registration drive |
930 |
Assembly 45: Redrive 1 |
931 |
Assembly 46: Redrive 2 |
932 |
Assembly 47: Electrical 1 |
933 |
Assembly 48: Electrical 2 |
934 |
Assembly 49: Electrical 3 |
935 |
Assembly 50: Electrical 4 |
936 |
Assembly 51: Base wiring cables |
937 |
Assembly 52: Printer front door |
938 |
Assembly 53: Printer covers (SFP) 1 |
939 |
Assembly 54: Printer covers (SFP) 2 |
940 |
Assembly 55: Finisher—bridge unit |
941 |
Assembly 56: Finisher—bridge top door assembly |
943 |
Assembly 57: Finisher—media drive 1 |
944 |
Assembly 58: Finisher—media drive 2 |
945 |
Assembly 59: Finisher—media drive 3 |
946 |
Assembly 60: Finisher—covers and front door |
947 |
Assembly 61: Finisher—covers |
948 |
Assembly 62: Finisher—stacker bin lift |
949 |
Assembly 63: Finisher—punch |
950 |
Assembly 64: Finisher—stapler |
952 |
Assembly 65: Finisher—media eject |
953 |
Assembly 66: Finisher—eject and compiler unit |
954 |
Assembly 67: Finisher—lower exit drive |
955 |
Assembly 68: Finisher—upper drive |
956 |
Assembly 69: Finisher—buffer and entrance drive |
957 |
Assembly 70: Finisher—buffer, transport, and upper drive |
959 |
Assembly 71: Finisher—electronics |
960 |
Assembly 72: Finisher—cables |
961 |
Assembly 73: Booklet maker 1 |
962 |
Assembly 74: Booklet maker 2 |
963 |
Assembly 75: Booklet maker 3 |
964 |
Assembly 76: Booklet maker 4 |
965 |
Assembly 77: Booklet maker 5 |
966 |
Assembly 78: Booklet maker 6 |
967 |
Assembly 79: Booklet maker 7 |
968 |
Assembly 80: Booklet maker 8 |
969 |
Assembly 81: Booklet maker 9 |
970 |
Assembly 82: High capacity feed (HCF)—covers and media tray |
971 |
Assembly 83: High capacity feed (HCF)—covers and media tray |
972 |
Assembly 84: High capacity feed (HCF)—media tray |
973 |
Assembly 85: High capacity feed (HCF)—media tray lift |
974 |
Assembly 86: High capacity feed (HCF)—media feed unit 1 |
976 |
Assembly 87: High capacity feed (HCF)—media feed unit 2 |
978 |
Assembly 88: High capacity feed (HCF)—top door and transport |
980 |
Assembly 89: High capacity feed (HCF)—drive and electrical |
981 |
Assembly 90: Miscellaneous |
982 |
Index |
985 |
Part number index |
993 |