Poulan 1990-10 User Manual - Page 17
Screw/Washer
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C. STARTER ROPE • Replace a broken starter or a rope that is badly frayed. NOTE: A recoil springlies beneath the pulley and is under tension. If the recoil spring is disturbed, considerable time and effort will be required to reinstall. For this reason you may want to let a qualified service dealer handle this repair. Ifyou try to repair the starter rope and the recoil spring pops out, take the unit to your dealer. A WARNING Always wear eye protection when servicing the starter rope. The recoil spring beneath the pulleyisundertension. Ifthe springpops out,serious injury can result. 1. Drain the fuel tank. 2. Remove the four screws on the side of the fan housing. Figure 37 . 3. Separate the fan housing from the unit. 4. If the starter rope is not broken, release the springtension by pullingabout10 inches ofrope from the pulley and catch the rope in the notch as shown in Figure 38 . 5. Turn the pulley counterclockwise until the spring tension is released. 6. Remove the pulley screw/washer in the.center of the pulley. Figure 39 . 7. Lift the pulley carefully while gently twisting it counterclockwise. Removeany remainingrope. 8. Move away from the fuel tank and melt both ends of the new rope. 9. Alloweach melted end to drip once. Then,while the rope is still hot, pull each melted end through a rag to obtain smooth, pointed ends. 10.Feed the rope through the hole in the handle. Secure the rope with a knot, leaving about a 3/16" pigtail. Figure 39 . 11.Feed the rope through the round starter rope hole in the fan housing. Figure 39 . 12.Guide the rope inside the pulley, then up through the pulley hole to the outside. Figure 39 . Secure the rope with a knot, leaving about a 3/16" pigtail. Figure 39 (inset). 13. Rewind the rope onto the pulley by turning the pulley in a counterclockwise direction. 14.Set the pulley into the horsing-, push it down and engage the spring. 15.Replace and tighten the pulley screw/wa.sher. D. OIL PUMP The oil flow can be varied by turning the adjustment screw on the crankcase. Figure 40 . 1. Turn the adjustment screw counterclockwise (to +) to increase the oil supply. 2. Turn the adjustment screw clockwise (to -) to decrease the oil supply. NOTE: Neveradjust the oil pumpwhen the engine is running. Figure 37 Notch 3/16" Pigtail 0% 00 Turn Pulley Counterclockwise Until Tension Is Released Figure 38 Pulley Screw/Washer Topside Pulley Hole 3/16" Pigtail 000 0056 Starter Rope Hole Figure 39 16. Pull out (inside the pulley housing) 10 inches of rope and catch the rope in the notch in the pulley. Figure 38 . 17.Turn the pulley 2 complete turns clockwise winding up the spring. 18.Hold the pulley and pull the starter rope to the full extent. Let the rope rewind slowly. 19.Reinstall fan housing. 0 U Screwdrive 0 0 OC Adjustment Screw Figure 40 - 17-