Poulan HD14542B User Manual - Page 21

Troubleshooting, Points, Service, Adjustments

Page 21 highlights

TROUBLESHOOTING POINTS • PROBLEM CAUSE CORRECTION Engine continues to run 1. Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. Mower blades will not rotate 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Replace blade mandrel. Poor grass discharge 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. Headlight(s) not working (if so equipped) 1. Switch is "OFF". 2. Bulb(s) burned out. 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Turn switch "ON". 2. Replace bulb(s). 3. Check/replace light switch. 4. Check wiring and connections. 5. Replace fuse. Battery will not charge 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. Engine "backfires" when turning engine "OFF" 1. Engine throttle control not set at "SLOW' position for 30 seconds before stopping engine. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 28 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Three full turns of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. BOTTOM EDGE OF MOWER TO 1 r GROUND L BOTTOM EDGE OF MOWER TO GROUND p1 A GROUND LINE FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. MANDREL FIG. 16 O SUSPENSION ARM "D" FIG. 18 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH FIG. 17 LIFT LINK ADJUSTMENT NUT 0 NUT "F" NUT "E" FRONT LINKS 21 • TRUNNION FIG. 19

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TROUBLESHOOTING
POINTS
SERVICE
AND
ADJUSTMENTS
PROBLEM
CAUSE
CORRECTION
Engine
continues
to
run
when
operator
leaves
seat
with
attachment
clutch
engaged
1.
Faulty
operator
-safety
presence
control
system.
1.
Check
wiring,
switches
and
connections.
If
not
corrected,
contact
an
authorized
service
center/
department.
Poor
cut
-
uneven
1.
Worn,
bent
or
loose
blade.
1.
Replace
blade.
Tighten
blade
bolt.
2.
Mower
deck
not
level.
2.
Level
mower
deck.
3.
Buildup
of
grass,
leaves,
and
trash
under
mower.
3.
Clean
underside
of
mower
housing.
4.
Bent
blade
mandrel.
4.
Replace
blade
mandrel.
5.
Clogged
mower
deck
vent
holes
from
buildup
of
grass,
leaves,
and
trash
around
mandrels.
5.
Clean
around
mandrels
to
open
vent
holes.
Mower
blades
will
not
1.
Obstruction
in
clutch
mechanism.
1.
Remove
obstruction.
rotate
2.
Worn/damaged
mower
drive
belt.
2.
Replace
mower
drive
belt.
3.
Frozen
idler
pulley.
3.
Replace
idler
pulley.
4.
Frozen
blade
mandrel.
4.
Replace
blade
mandrel.
Poor
grass
discharge
1.
Engine
speed
too
slow.
1.
Place
throttle
control
in
"FAST"
position.
2.
Travel
speed
too
fast.
2.
Shift
to
slower
speed.
3.
Wet
grass.
3.
Allow
grass
to
dry
before
mowing.
4.
Mower
deck
not
level.
4.
Level
mower
deck.
5.
Low/uneven
tire
air
pressure.
5.
Check
tires
for
proper
air
pressure.
6.
Worn,
bent
or
loose
blade.
6.
Replace/sharpen
blade.
Tighten
blade
bolt.
7.
Buildup
of
grass,
leaves
and
trash
under
mower.
7.
Clean
underside
of
mower
housing.
8.
Mower
drive
belt
worn.
8.
Replace
mower
drive
belt.
9.
Blades
improperly
installed.
9.
Reinstall
blades
sharp
edge
down.
10.
Improper
blades
used.
10.
Replace
with
blades
listed
in
this
manual.
11.
Clogged
mower
deck
vent
holes
from
buildup
of
grass,
leaves,
and
trash
around
mandrels.
11.
Clean
around
mandrels
to
open
vent
holes.
Headlight(s)
not
working
1.
Switch
is
"OFF".
1.
Turn
switch
"ON".
(if
so
equipped)
2.
Bulb(s)
burned
out.
2.
Replace
bulb(s).
3.
Faulty
light
switch.
3.
Check/replace
light
switch.
4.
Loose
or
damaged
wiring.
4.
Check
wiring
and
connections.
5.
Blown
fuse.
5.
Replace
fuse.
Battery
will
not
charge
1.
Bad
battery
cell(s).
1.
Replace
battery.
2.
Poor
cable
connections.
2.
Check/clean
all
connections.
3.
Faulty
regulator
(if
so
equipped).
3.
Replace
regulator.
4.
Faulty
alternator.
4.
Replace
alternator.
Engine
"backfires"
1.
Engine
throttle
control
not
set
at
"SLOW'
1.
Move
throttle
control
to
"SLOW"
position
and
allow
when
turning
engine
"OFF"
position
for
30
seconds
before
stopping
engine.
to
idle
for
30
seconds
before
stopping
engine.
TO
LEVEL
MOWER
HOUSING
Adjust
the
mower
while
tractor
is
parked
on
level
ground
or
driveway.
Make
sure
tires
are
properly
inflated
(See
"PRODUCT
SPECIFICATIONS"
on
page
3
of
this
manual).
If
tires
are
over
or
underinflated,
you
will
not
properly
adjust
your
mower.
SIDE
-TO
-SIDE
ADJUSTMENT
(See
Figs.
16
and
17)
Raise
mower
to
its
highest
position.
At
the
midpoint
of
both
sides
of
mower,
measure
height
from
bottom
edge
of
mower
to
ground.
Distance
"A"
on
both
sides
of
mower
should
be
the
same
or
within
1/4"
of
each
other.
If
adjustment
is
necessary,
make
adjustment
on
one
side
of
mower
only.
To
raise
one
side
of
mower,
tighten
lift
link
adjustment
nut
on
that
side.
To
lower
one
side
of
mower,
loosen
lift
link
adjustment
nut
on
that
side.
NOTE:
Three
full
turns
of
adjustment
nut
will
change
mower
height
about
1/8".
Recheck
measurements
after
adjusting.
BOTTOM
EDGE
OF
MOWER
TO
GROUND
1
r
L
BOTTOM
EDGE
OF
MOWER
TO
GROUND
p1
A
GROUND
LINE
FIG.
16
O
SUSPENSION
ARM
LIFT
LINK
ADJUSTMENT
NUT
FIG.
17
FRONT
-TO
-BACK
ADJUSTMENT
(See
Figs.
18
and
19)
IMPORTANT:
DECK
MUST
BE
LEVEL
SIDE
-TO
-SIDE.
IF
THE
FOLLOWING
FRONT
-TO
-BACK
ADJUSTMENT
IS
NECESSARY,
BE
SURE
TO
ADJUST
BOTH
FRONT
LINKS
EQUALLY
SO
MOWER
WILL
STAY
LEVEL
SIDE
-TO
-
SIDE.
To
obtain
the
best
cutting
results,
the
mower
housing
should
be
adjusted
so
that
the
front
is
approximately
1/8"
to
1/2"
lower
than
the
rear
when
the
mower
is
in
its
highest
position.
Check
adjustment
on
right
side
of
tractor.
Measure
dis-
tance
"D"
directly
in
front
and
behind
the
mandrel
at
bottom
edge
of
mower
housing
as
shown.
Before
making
any
necessary
adjustments,
check
that
both
front
links
are
equal
in
length.
Both
links
should
be
approximately
10-3/8".
If
links
are
not
equal
in
length,
adjust
one
link
to
same
length
as
other
link.
To
lower
front
of
mower
loosen
nut
"E"
on
both
front
links
an
equal
number
of
turns.
When
distance
"D"
is
1/8"
to
1/2"
lower
at
front
than
rear,
tighten
nuts
"F"
against
trunnion
on
both
front
links.
To
raise
front
of
mower,
loosen
nut
"F"
from
trunnion
on
both
front
links.
Tighten
nut
"E"
on
both
front
links
an
equal
number
of
turns.
When
distance
"D"
is
1/8"
to
1/2"
lower
at
front
than
rear,
tighten
nut
"F"
against
trunnion
on
both
front
links.
Recheck
side
-to
-side
adjustment.
"D"
MANDREL
FIG.
18
BOTH
FRONT
LINKS
MUST
BE
EQUAL
IN
LENGTH
0
NUT
"E"
NUT
"F"
28
21
FRONT
LINKS
TRUNNION
FIG.
19