Poulan HD14542B User Manual - Page 6

Assembly

Page 6 highlights

ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 3/4" Socket w/drive ratchet Utility knife (1) 9/16" wrench Tire pressure gauge (2) 1/2" wrenches When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). - INSERT 4 -7 - --'' ----3/8 H- EX BOLT 3/8 LOCK WASHER , „ LARGE FLAT •••'- WASHER / 7; / / TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton (See page 5). • Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. • Check for any additional loose parts or cartons and remove. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE. • Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Slide steering wheel adapter onto steering shaft exten- sion. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. STEERING WHEEL ADAPTER 5/16 LOCKNUT STEERING BOOT TABS .)) EXTENSION SHAFT 5/16 HEX BOLT N LOWER STEERING SHAFT FIG. 1 TAB SLOTS TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). • Roll tractor forward off skid. • Remove banding holding discharge guard up against tractor. REPAIR PARTS TRACTOR - - MODEL NUMBER HD14542B MOWER DECK KEY PART NO. NO. 1 164961 2 72140506 3 138017 4 138440 5 4939M 6 130832 8 850857 9 10030600 10 140296 11 138498 12 129895 13 137645 14 128774 15 110485X 16 140329 17 72110610 18 72140505 19 132827 20 159770 21 73680500 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968 28 19111016 29 131491 30 157722 31 129963 32 153535 33 137266 34 72110614 35 133835 36 131494 37 19131316 40 73680600 41 133551 43 140083 44 140088 45 4497H 46 137729 48 133944 49 155066 50 131340 51 69180 DESCRIPTION Mower Housing Bolt Rdhd Sqnk 5/16-18unc X3/4 Bracket Asm Fr Sway Bar 38/42 Bracket Asm Deck 42" sway Bar Retainer Spring Arm Suspension Rear Bolt 3/8-24 X 1 1/4 Washer Lock Hvy 3/8 Washer Hard Blade Mower Vented Blade High Perf 42" Bearing Ball Shaft Asm W/lower Bearing Housing Mandrel Vented Bearing Ball Mandrel Stripper Mower Vented Bolt Rdhd Sqnk 3/8-16 X 1-1/4 Bolt Rdhd Sqnk 5/16-18 X 5/8 Bolt Shoulder Baffle Vortex 42 Nut Crownlock 5/16-18 UNC Stiffener Bracket 42" deck Bracket Deflector Mower 42" Cap Sleeve 80x 112 Blk Mower Spring Torsion Deflector 2 52 Nut Push Phos & Oil Shield Deflector Mower 42" Blk Washer 11/32 X 5/8 X 16 Ga Rod Hinge 42" 6 75 Wig Screw Thdrol Washer Head Washer Spacer Mower Vented Pulley Mandrel 42" Nut 9/16 Top Lock Fing Bolt Rdhd 3/8-16uncx1-3/4 Gr5 Fastner Christmas Tree Pulley Idler Flat 3 060 Washer 13/32 x 13/16 x 16 Ga Nut Crownlock 3/8-16 UNC Rod Pivot W/nibs Rod Clutch Secondary W/nibs Guard Mandrel LH Black Spring Retainer 1" Zinc/cad Screw Hex Thd Cut Washer Hardened Smaller Roller Asm Cam Follower 42" dec Bolt Shldr 10-24 Zinc Gr 5 42" Nut Lock #10-24 Unc KEY PART NO. NO. DESCRIPTION 52 139888 53 131845 54 133943 55 155046 56 122052X 58 140086 59 141043 67 162132 68 144200 71 142427 72 131870 73 127847 74 121748X 75 12000029 76 128903 77 127845 78 160570 79 127498 80 153701 81 73350600 82 142028 83 120958X 84 156084 85 72140620 92 73800600 111 155197 112 155198 113 17490512 114 73510500 115 72110504 116 4898H 117 105455X 118 73930600 119 19121414 120 19171512 121 143723 128 153390 132 19132203 141 6266H - - 130794 164962 Bolt Shoulder 5/16-18 Unc Blkz Arm Asm Pad Brake Washer Hardened Arm Idler 42" mower LT/YT Spacer Retainer Pm Mower Spring Torsion Brakes 42" Guard TUV Idler Knob Rd 7/16-14 V-Belt Mower Rod Clutch Primary 38/42 Spring Return Arm Clutch Secondary Washer 25/32 X 1-5/8 X 16 Ga Ring Klip #15304-75 Bolt Shoulder 3/8-16 Unc 1 44 Keeper Spring 4 000 Lever Asm Clutch Primary P/L Bushing 747 Od X 794 Lg Brass Spring Clutch Mower Nut Hex Jam 3/8-16 Unc Trunnion Adj Washer Sintered Keeper Belt Idler Bolt Rdhd Sqnk 3/8-16 x 2-1/2 Nut Lock Hex w/Ins 3/8-16 Unc Bracket Gauge Wheel Lh Bracket Gauge Wheel Rh Screw Thdrol 5/16-18 x 3/4 Nut Keps 5/16-18 Unc Bolt Carr 5/16-Unc x 1/2 Bolt Shoulder Wheel Gauge Blk Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 14 Gauge Washer 17/32 x 15/16 x 12 Gauge Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 x 1-3/8 x 3 Ga. Washer Thrust .75 x 1.230 Mandrel Asm Service (Includes Key Nos. 8-10, 12-15, 31 and 33) Deck Sery (Std. Deck - Order seperately gauge wheel components 111-121.) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

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ASSEMBLY
Your
new
tractor
has
been
assembled
at
the
factory
with
exception
of
those
parts
left
unassembled
for
shipping
purposes.
To
ensure
safe
and
proper
operation
of
your
tractor
all
parts
and
hardware
you
assemble
must
be
tightened
securely.
Use
the
correct
tools
as
necessary
to
insure
proper
tightness.
TOOLS
REQUIRED
FOR
ASSEMBLY
A
socket
wrench
set
will
make
assembly
easier.
Standard
wrench
sizes
are
listed.
(1)
3/4"
Socket
w/drive
ratchet
Utility
knife
(1)
9/16"
wrench
Tire
pressure
gauge
(2)
1/2"
wrenches
When
right
or
left
hand
is
mentioned
in
this
manual,
it
means
when
you
are
in
the
operating
position
(seated
behind
the
steering
wheel).
TO
REMOVE
TRACTOR
FROM
CARTON
UNPACK
CARTON
Remove
all
accessible
loose
parts
and
parts
cartons
from
carton
(See
page
5).
Cut,
from
top
to
bottom,
along
lines
on
all
four
corners
of
carton,
and
lay panels
flat.
Check
for
any
additional
loose
parts
or
cartons
and
remove.
BEFORE
ROLLING
TRACTOR
OFF
SKID
ATTACH
STEERING
WHEEL
(See
Fig.
1)
ASSEMBLE
EXTENSION
SHAFT
AND
BOOT
Slide
extension
shaft
onto
lower
steering
shaft.
Align
mounting
holes
in
extension
and
lower
shafts
and
install
5/16
hex
bolt
and
locknut.
Tighten
securely.
IMPORTANT:
TIGHTEN
BOLT
AND
NUT
SECURELY
TO
18-22
FT.
LBS
TORQUE.
Place
tabs
of
steering
boot
over
tab
slots
in
dash
and
push
down
to
secure.
INSTALL
STEERING
WHEEL
Position
front
wheels
of
the
tractor
so
they
are
pointing
straight
forward.
Slide
steering
wheel
adapter
onto
steering
shaft
exten-
sion.
Position
steering
wheel
so
cross
bars
are
horizontal
(left
to
right)
and
slide
inside
boot
and
onto
adapter.
Assemble
large
flat
washer,
3/8
lock
washer,
3/8
hex
bolt
and
tighten
securely.
Snap
steering
wheel
insert
into
center
of
steering
wheel.
Remove
protective
materials
from
tractor
hood
and
grill.
IMPORTANT:
CHECK
FOR
AND
REMOVE
ANY
STAPLES
IN
SKID
THAT
MAY
PUNCTURE
TIRES
WHERE
TRACTOR
IS
TO
ROLL
OFF
SKID.
4
/
7
;
/
/
STEERING
WHEEL
ADAPTER
5/16
LOCKNUT
N
LOWER
STEERING
SHAFT
-
INSERT
-
7
----
-
-
--'‘
3/8
HEX
BOLT
3/8
LOCK
WASHER
,
LARGE
FLAT
•••'-
WASHER
STEERING
BOOT
TABS
.))
EXTENSION
SHAFT
5/16
HEX
BOLT
TAB
SLOTS
FIG.
1
TO
ROLL
TRACTOR
OFF
SKID
(See
Opera-
tion
section
for
location
and
function
of
con-
trols)
Press
lift
lever
plunger
and
raise
attachment
lift
lever
to
its
highest
position.
Release
parking
brake
by
depressing
clutch/brake
pedal.
Place
freewheel
control
in
freewheeling
position
to
disengage
transmission
(See
"TO
TRANSPORT"
in
the
Operation
section
of
this
manual).
Roll
tractor
forward
off
skid.
Remove
banding
holding
discharge
guard
up
against
tractor.
REPAIR
PARTS
TRACTOR
-
-
MODEL
NUMBER
HD14542B
MOWER
DECK
KEY
NO.
PART
NO.
DESCRIPTION
KEY
NO.
PART
NO.
DESCRIPTION
1
164961
Mower
Housing
52
139888
Bolt
Shoulder
5/16-18
Unc
Blkz
2
72140506
Bolt
Rdhd
Sqnk
5/16-18unc
X3/4
53
131845
Arm
Asm
Pad
Brake
3
138017
Bracket
Asm
Fr
Sway
Bar
38/42
54
133943
Washer
Hardened
4
138440
Bracket
Asm
Deck
42"
sway
Bar
55
155046
Arm
Idler
42"
mower
LT/YT
5
4939M
Retainer
Spring
56
122052X
Spacer
Retainer
Pm
Mower
6
130832
Arm
Suspension
Rear
58
140086
Spring
Torsion
Brakes
42"
8
850857
Bolt
3/8-24
X
1
1/4
59
141043
Guard
TUV
Idler
9
1
0030600
Washer
Lock
Hvy
3/8
67
162132
Knob
Rd
7/16-14
10
140296
Washer Hard
Blade
Mower
Vented
68
144200
V
-Belt
Mower
11
138498
Blade
High
Perf
42"
71
142427
Rod
Clutch
Primary
38/42
12
129895
Bearing
Ball
72
131870
Spring
Return
13
137645
Shaft
Asm
W/lower
Bearing
73
127847
Arm
Clutch
Secondary
14
128774
Housing
Mandrel
Vented
74
121748X
Washer
25/32
X
1-5/8
X
16
Ga
15
110485X
Bearing
Ball
Mandrel
75
12000029
Ring
Klip
#15304-75
16
140329
Stripper
Mower
Vented
76
128903
Bolt
Shoulder
3/8-16
Unc
1
44
17
72110610
Bolt
Rdhd
Sqnk
3/8-16
X
1-1/4
77
127845
Keeper
Spring
4
000
18
721
40505
Bolt
Rdhd
Sqnk
5/16-18
X
5/8
78
160570
Lever
Asm
Clutch
Primary
P/L
19
132827
Bolt
Shoulder
79
127498
Bushing
747
Od
X
794
Lg
Brass
20
159770
Baffle
Vortex
42
80
153701
Spring
Clutch
Mower
21
73680500
Nut
Crownlock
5/16-18
UNC
81
73350600
Nut
Hex
Jam
3/8-16
Unc
22
134753
Stiffener
Bracket
42"
deck
82
142028
Trunnion
Adj
23
131267
Bracket
Deflector
Mower
42"
83
120958X
Washer
Sintered
24
105304X
Cap
Sleeve
80x
112
Blk
Mower
84
156084
Keeper
Belt
Idler
25
123713X
Spring
Torsion
Deflector
2
52
85
72140620
Bolt
Rdhd
Sqnk
3/8-16
x
2-1/2
26
110452X
Nut
Push
Phos
&
Oil
92
73800600
Nut
Lock
Hex
w/Ins
3/8-16
Unc
27
130968
Shield
Deflector
Mower
42"
Blk
111
155197
Bracket
Gauge
Wheel
Lh
28
19111016
Washer
11/32
X
5/8
X
16
Ga
112
155198
Bracket
Gauge
Wheel
Rh
29
131491
Rod
Hinge
42"
6
75
Wig
113
17490512
Screw
Thdrol
5/16-18
x
3/4
30
157722
Screw
Thdrol
Washer
Head
114
73510500
Nut
Keps
5/16-18
Unc
31
129963
Washer
Spacer
Mower
Vented
115
72110504
Bolt
Carr
5/16-Unc
x
1/2
32
153535
Pulley
Mandrel
42"
116
4898H
Bolt
Shoulder
33
137266
Nut
9/16
Top
Lock
Fing
117
105455X
Wheel
Gauge
Blk
34
72110614
Bolt
Rdhd
3/8-16uncx1-3/4
Gr5
118
73930600
Nut
Centerlock
3/8-16
Unc
35
133835
Fastner
Christmas
Tree
119
19121414
Washer
3/8
x
7/8
x
14
Gauge
36
131494
Pulley
Idler
Flat
3
060
120
19171512
Washer
17/32
x
15/16
x
12
Gauge
37
19131316
Washer
13/32
x
13/16
x
16
Ga
121
143723
Bracket
Extruded
Gauge
Wheel
40
73680600
Nut
Crownlock
3/8-16
UNC
128
153390
Washer
Felt
41
133551
Rod
Pivot
W/nibs
132
19132203
Washer
13/32
x
1-3/8
x
3
Ga.
43
140083
Rod
Clutch
Secondary
W/nibs
141
6266H
Washer
Thrust
.75
x
1.230
44
140088
Guard
Mandrel
LH
Black
-
-
130794
Mandrel
Asm
Service
(Includes
Key
45
4497H
Spring
Retainer
1"
Zinc/cad
Nos.
8-10,
12-15,
31
and
33)
46
137729
Screw
Hex
Thd
Cut
164962
Deck
Sery
(Std.
Deck
-
Order
48
133944
Washer
Hardened
Smaller
seperately
gauge
wheel
49
155066
Roller
Asm
Cam
Follower
42"
dec
components
111-121.)
50
51
131340
69180
Bolt
Shldr
10-24
Zinc
Gr
5
42"
Nut
Lock
#10-24
Unc
NOTE:
All
component
dimensions
given
in
U.S.
inches
1
inch
=
25.4
mm