Poulan HD14542B User Manual - Page 22

Service, Adjustments, Troubleshooting

Page 22 highlights

SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 20) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. MANDREL PULLEY IDLER PULLEYS WITH PARKING BRAKE "ENGAGED" 1-1/2" NUT "A" JAM NUT O e 0 OPERATING ARM • \ MANDREL PULLEY FIG. 20 TO ADJUST BRAKE (See Fig. 21) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. FIG. 21 TO REPLACE MOTION DRIVE BELT (See Fig. 22) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around engine pulley. Install new belt by reversing above procedure. ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER C lot 0 0 TRANSAXLE PULLEY FIG. 22 22 TROUBLESHOOTING O PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Fill fuel tank. 2. See 'TO START El"!GlNE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service Adjustments section. 10. Contact an authorized service center/department. Hard to start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service Adjustments section. 8. Contact an authorized service center/department. Engine will not turn over 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faulty operator presence switch(es). 1. Depress clutch/brake pedal. 2. Disengage attachment clutch, 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact an authorized service center/department. Engine clicks but will not start 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. il 9911S.T.I....7-9=481.) Loss of power 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Set in "Higher Cut" position/reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen/fins. 12. Clean/replace muffler. 13. Check all wiring_ 14. See 'To Adjust Carburetor" in Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). la 1. 2. 3. Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. 27

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SERVICE
AND
ADJUSTMENTS
TO
REPLACE
MOWER
BLADE
DRIVE
BELT
(See
Fig.
20)
The
mower
blade
drive
belt
may
be
replaced
without
tools.
Park
the
tractor
on
level
surface.
Engage
parking
brake.
BELT
REMOVAL
-
Remove
mower
from
tractor
(See
"TO
REMOVE
MOWER"
in
this
section
of
this
manual).
Work
belt
off
both
mandrel
pulleys
and
idler
pulleys.
Pull
belt
away
from
mower.
BELT
INSTALLATION
-
Install
new
belt
in
reverse
order
of
removal.
Make
sure
belt
is
in
all
pulley
grooves
and
inside
all
belt
guides.
Install
mower
in
reverse
order
of
removal
instructions.
MANDREL
PULLEY
\
MANDREL
PULLEY
IDLER
PULLEYS
FIG.
20
TO
ADJUST
BRAKE
(See
Fig.
21)
Your
tractor
is
equipped
with
an
adjustable
brake
system
which
is
mounted
on
the
right
side
of
the
transaxle.
If
tractor
requires
more
than
six
(6)
feet
stopping
distance
at
high
speed
in
highest
gear,
then
brake
must
be
adjusted.
Depress
clutch/brake
pedal
and
engage
parking
brake.
Measure
distance
between
brake
operating
arm
and
nut
"A"
on
brake
rod.
If
distance
is
other
than
1-1/2",
loosen
jam
nut
and
turn
nut
"A"
until
distance
becomes
1-1/2".
Retighten
jam
nut
against
nut
"A".
Road
test
tractor
for
proper
stopping
distance
as
stated
above.
Readjust
if
necessary.
If
stopping
distance
is
still
greater
than
six
(6)
feet
in
highest
gear,
further
maintenance
is
necessary.
Contact
your
nearest
au-
thorized
service
center/department.
WITH
PARKING
BRAKE
"ENGAGED"
1-1/2"
e
0
O
NUT
"A"
JAM
NUT
OPERATING
ARM
FIG.
21
TO
REPLACE
MOTION
DRIVE
BELT
(See
Fig.
22)
Park
the
tractor
on
level
surface.
Engage
parking
brake.
For
assistance,
there
is
a
belt
installation
guide
decal
on
bottom
side
of
left
footrest.
Remove
mower
(See
"TO
REMOVE
MOWER"
in
this
section
of
this
manual.)
Remove
belt
from
stationary
idler
and
clutching
idler.
Pull
belt
slack
toward
rear
of
tractor.
Remove belt
upwards
from
transaxle
pulley
by
deflecting
belt
keep-
ers.
Pull
belt
toward
front
of
tractor
and
remove
downwards
from
around
engine
pulley.
Install
new
belt
by
reversing
above
procedure.
ENGINE
PULLEY
CLUTCHING
IDLER
STATIONARY
IDLER
TRANSAXLE
PULLEY
C
lot
0
0
FIG.
22
TROUBLESHOOTING
O
PROBLEM
CAUSE
CORRECTION
Will
not
start
1.
Out
of
fuel.
2.
Engine
not
"CHOKED"
properly.
3.
Engine
flooded.
4.
Bad
spark
plug.
5.
Dirty
air
filter.
6.
Dirty
fuel filter.
7.
Water
in
fuel.
8.
Loose
or
damaged
wiring.
9.
Carburetor
out
of
adjustment.
10.
Engine
valves
out
of
adjustment.
1.
Fill
fuel
tank.
2.
See
'TO
START
El"!GlNE"
in
Operation
section.
3.
Wait
several
minutes
before
attempting
to
start.
4.
Replace
spark
plug.
5.
Clean/replace
air
filter.
6.
Replace
fuel
filter.
7.
Drain
fuel
tank
and
carburetor,
refill
tank
with
fresh
gasoline
and
replace
fuel
filter.
8.
Check
all
wiring.
9.
See
"To
Adjust
Carburetor"
in
Service
Adjustments
section.
10.
Contact
an
authorized
service
center/department.
Hard
to
start
1.
Dirty
air
filter.
2.
Bad
spark
plug.
3.
Weak
or
dead
battery.
4.
Dirty
fuel filter.
5.
Stale
or
dirty
fuel.
6.
Loose
or
damaged
wiring.
7.
Carburetor
out
of
adjustment.
8.
Engine
valves
out
of
adjustment.
1.
Clean/replace
air
filter.
2.
Replace
spark
plug.
3.
Recharge
or
replace
battery.
4.
Replace
fuel
filter.
5.
Drain
fuel
tank
and
refill
with
fresh
gasoline.
6.
Check
all
wiring.
7.
See
"To
Adjust
Carburetor"
in
Service
Adjustments
section.
8.
Contact
an
authorized
service
center/department.
Engine
will
not
turn
over
1.
Clutch/brake
pedal
not
depressed.
2.
Attachment
clutch
is
engaged.
3.
Weak
or
dead
battery.
4.
Blown
fuse.
5.
Corroded
battery
terminals.
6.
Loose
or
damaged
wiring.
7.
Faulty
ignition
switch.
8.
Faulty
solenoid
or
starter.
9.
Faulty
operator
presence
switch(es).
1.
Depress
clutch/brake
pedal.
2.
Disengage
attachment
clutch,
3.
Recharge
or
replace
battery.
4.
Replace
fuse.
5.
Clean
battery
terminals.
6.
Check
all
wiring.
7.
Check/replace
ignition
switch.
8.
Check/replace
solenoid
or
starter.
9.
Contact
an
authorized
service
center/department.
Engine
clicks
but
will
not
start
1.
Weak
or
dead
battery.
2.
Corroded
battery
terminals.
3.
Loose
or
damaged
wiring.
4.
Faulty
solenoid
or
starter.
Loss
of
power
1.
Cutting
too
much
grass/too
fast.
2.
Throttle
in
"CHOKE"
position.
3.
Build-up
of
grass,
leaves
and
trash
under
mower.
4.
Dirty
air
filter.
5.
Low
oil
level/dirty
oil.
6.
Faulty
spark
plug.
7.
Dirty
fuel
filter.
8.
Stale
or
dirty
fuel.
9.
Water
in
fuel.
10.
Spark
plug
wire
loose.
11.
Dirty
engine
air
screen/fins.
12.
Dirty/clogged
muffler.
13.
Loose
or
damaged
wiring.
14.
Carburetor
out
of
adjustment.
15.
Engine
valves
out
of
adjustment.
Excessive
vibration
1.
Worn,
bent
or
loose
blade.
2.
Bent
blade
mandrel.
3.
Loose/damaged
part(s).
1.
Recharge
or
replace
battery.
2.
Clean
battery
terminals.
3.
Check
all
wiring.
4.
Check/replace
solenoid
or
starter.
il•••••9911S.T.I
....
7-9=481.)
1.
Set
in
"Higher
Cut"
position/reduce
speed.
2.
Adjust
throttle
control.
3.
Clean
underside
of
mower
housing.
4.
Clean/replace
air
filter.
5.
Check
oil
level/change
oil.
6.
Clean
and
regap
or
change
spark
plug.
7.
Replace
fuel
filter.
8.
Drain
fuel
tank
and
refill
with
fresh
gasoline.
9.
Drain
fuel
tank
and
carburetor,
refill
tank
with
fresh
gasoline
and
replace
fuel
filter.
10.
Connect
and
tighten
spark
plug
wire.
11.
Clean
engine
air
screen/fins.
12.
Clean/replace
muffler.
13.
Check
all
wiring_
14.
See
'To
Adjust
Carburetor"
in
Service
Adjustments
section.
15.
Contact
an
authorized
service
center/department.
l
a
1.
Replace
blade.
Tighten
blade
bolt.
2.
Replace
blade
mandrel.
3.
Tighten
loose
part(s).
Replace
damaged
parts.
22
27