Sony HCD-XG500 Service Manual - Page 3

TABLE OF CONTENTS, CD Mechanism Deck CDM37M-5BD32L

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HCD-XG60/XG500 TABLE OF CONTENTS 1. SERVICING NOTES 5 2. GENERAL Location of Controls 6 Setting the Time 7 3. DISASSEMBLY 3-1. Disassembly Flow 8 3-2. Case 8 3-3. Front Panel Section 9 3-4. Cover (TC), Tape Mechanism Deck (TCM-230PWR42 9 3-5. MAIN Board, Fan, D.C. (M901) (Except AEP, UK Models 10 3-6. MAIN Board (AEP, UK Models 10 3-7. CD Mechanism Deck (CDM37M-5BD32L 11 3-8. Base Unit (BU-5B32L 12 3-9. Disc Table 12 4. TEST MODE 13 5. MECHANICAL ADJUSTMENTS 15 7-26. Printed Wiring Boards - TC-A/TC-B/CD-L/ CD-R (1)/CD-R (2) Boards 44 7-27. Schematic Diagram - TC-A/TC-B/CD-L/ CD-R (1)/CD-R (2) Boards 45 7-28. Printed Wiring Board - TRANSFORMER Section- .... 46 7-29. Schematic Diagram - TRANSFORMER Section- ....... 46 7-30. IC Pin Function Description 50 8. EXPLODED VIEWS 8-1. Case, Back Panel Section 55 8-2. Front Panel Section-1 56 8-3. Front Panel Section-2 57 8-4. Chassis Section 58 8-5. Tape Mechanism Deck Section-1 (TCM-230PWR42 59 8-6. Tape Mechanism Deck Section-2 (TCM230PWR42 60 8-7. CD Mechanism Deck Section (CDM37M-5BD32L) .... 61 8-8. Base Unit Section (BU-5BD32L 62 9. ELECTRICAL PARTS LIST 63 6. ELECTRICAL ADJUSTMENTS Deck section 15 CD Section 18 7. DIAGRAMS 7-1. Block Diagram - CD SERVO Section 19 7-2. Block Diagram - TUNER/TAPE DECK Section - ...... 20 7-3. Block Diagram - MAIN Section 21 7-4. Block Diagram - DISPLAY/KEY CONTROL/ POWER SUPPLY Section 22 7-5. Note for Printed Wiring Boards and Schematic Diagrams 23 7-6. Printed Wiring Board - BD Board 24 7-7. Schematic Diagram - BD Board 25 7-8. Printed Wiring Boards - CD MOTOR Section 26 7-9. Schematic Diagram - CD MOTOR Section 27 7-10. Printed Wiring Board - AUDIO Board 28 7-11. Schematic Diagram - AUDIO Board 29 7-12. Printed Wiring Board - LEAF SW Board 30 7-13. Schematic Diagram - LEAF SW Board 30 7-14. Schematic Diagram - MAIN Board (1/3 31 7-15. Schematic Diagram - MAIN Board (2/3 32 7-16. Schematic Diagram - MAIN Board (3/3 33 7-17. Printed Wiring Board - MAIN Board 34 7-18. Printed Wiring Board - PA Board 36 7-19. Schematic Diagram - PA Board 37 7-20. Printed Wiring Boards - MIC/FRONT INPUT/ HEADPHONES Boards 38 7-21. Schematic Diagram - MIC/FRONT INPUT/ HEADPHONES Boards 39 7-22. Printed Wiring Board - PANEL FL Board 40 7-23. Schematic Diagram - PANEL FL Board 41 7-24. Printed Wiring Boards - PANEL VR/ILLUMINATION Boards 42 7-25. Schematic Diagram - PANEL VR/ILLUMINATION Boards 43 3

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HCD-XG60/XG500
TABLE
OF
CONTENTS
1.
SERVICING NOTES
................................................
5
2.
GENERAL
Location of Controls
.......................................................
6
Setting the Time
..............................................................
7
3.
DISASSEMBLY
3-1.
Disassembly Flow
...........................................................
8
3-2.
Case
.................................................................................
8
3-3.
Front Panel Section
.........................................................
9
3-4.
Cover (TC), Tape Mechanism Deck
(TCM-230PWR42)
.........................................................
9
3-5.
MAIN Board, Fan, D.C. (M901)
(Except AEP, UK Models)
..............................................
10
3-6.
MAIN Board (AEP, UK Models)
...................................
10
3-7.
CD Mechanism Deck (CDM37M-5BD32L)
..................
11
3-8.
Base Unit (BU-5B32L)
...................................................
12
3-9.
Disc Table
........................................................................
12
4.
TEST
MODE
..............................................................
13
5.
MECHANICAL
ADJUSTMENTS
.......................
15
6.
ELECTRICAL
ADJUSTMENTS
Deck section
....................................................................
15
CD Section
......................................................................
18
7.
DIAGRAMS
7-1.
Block Diagram
– CD SERVO Section –
.......................
19
7-2.
Block Diagram
– TUNER/TAPE DECK Section –
......
20
7-3.
Block Diagram
– MAIN Section –
................................
21
7-4.
Block Diagram
– DISPLAY/KEY CONTROL/
POWER SUPPLY Section –
...........................................
22
7-5.
Note for Printed Wiring Boards and
Schematic Diagrams
.......................................................
23
7-6.
Printed Wiring Board
– BD Board –
.............................
24
7-7.
Schematic Diagram
– BD Board –
................................
25
7-8.
Printed Wiring Boards
– CD MOTOR Section –
..........
26
7-9.
Schematic Diagram
– CD MOTOR Section –
..............
27
7-10.
Printed Wiring Board
– AUDIO Board –
......................
28
7-11.
Schematic Diagram
– AUDIO Board –
.........................
29
7-12.
Printed Wiring Board
– LEAF SW Board –
..................
30
7-13.
Schematic Diagram
– LEAF SW Board –
.....................
30
7-14.
Schematic Diagram
– MAIN Board (1/3) –
..................
31
7-15.
Schematic Diagram
– MAIN Board (2/3) –
..................
32
7-16.
Schematic Diagram
– MAIN Board (3/3) –
..................
33
7-17.
Printed Wiring Board
– MAIN Board –
........................
34
7-18.
Printed Wiring Board
– PA Board –
..............................
36
7-19.
Schematic Diagram
– PA Board –
.................................
37
7-20.
Printed Wiring Boards
– MIC/FRONT INPUT/
HEADPHONES Boards –
...............................................
38
7-21.
Schematic Diagram
– MIC/FRONT INPUT/
HEADPHONES
Boards –
.............................................
39
7-22.
Printed Wiring Board
– PANEL FL Board –
................
40
7-23.
Schematic Diagram
– PANEL FL Board –
...................
41
7-24.
Printed Wiring Boards
– PANEL VR/ILLUMINATION Boards –
.....................
42
7-25.
Schematic Diagram
– PANEL VR/ILLUMINATION Boards –
.....................
43
7-26.
Printed Wiring Boards
– TC-A/TC-B/CD-L/
CD-R (1)/CD-R (2) Boards –
.........................................
44
7-27.
Schematic Diagram
– TC-A/TC-B/CD-L/
CD-R (1)/CD-R (2) Boards –
.........................................
45
7-28.
Printed Wiring Board
– TRANSFORMER Section–
....
46
7-29.
Schematic Diagram
– TRANSFORMER Section–
.......
46
7-30.
IC Pin Function Description
...........................................
50
8.
EXPLODED
VIEWS
8-1.
Case, Back Panel Section
................................................
55
8-2.
Front Panel Section-1
......................................................
56
8-3.
Front Panel Section-2
......................................................
57
8-4.
Chassis Section
...............................................................
58
8-5.
Tape Mechanism Deck Section-1
(TCM-230PWR42)
.........................................................
59
8-6.
Tape Mechanism Deck Section-2
(TCM230PWR42)
...........................................................
60
8-7.
CD Mechanism Deck Section (CDM37M-5BD32L)
....
61
8-8.
Base Unit Section (BU-5BD32L)
...................................
62
9.
ELECTRICAL
PARTS
LIST
...............................
63