Troy-Bilt TB4HB Operation Manual - Page 4
Maintenance And Repair Instructions, Operating Instructions, Starting/stopping Instructions
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STARTING/STOPPING INSTRUCTIONS IF USING THE OPTIONAL ELECTRIC STARTER OR POWER START BIT™ ACCESSORY IF... the engine does not start, go back to step 3. IF... the engine fails to start after a few attempts, move the choke lever to Position 3 and squeeze the throttle control. Press and hold the electric starter or drill ON (I) button for 2-second intervals until the unit starts. IF WARM... If the engine is already warm, go back to step 7. STOPPING INSTRUCTIONS 1. Release your hand from the trigger. Allow the engine to cool down by idling. 2. Press and hold the On/Off switch in the OFF (O) position until the unit comes to a complete stop (Fig. 8). OPERATING INSTRUCTIONS HOLDING THE BLOWER Before operating the unit, stand in the operating position and check for the following: • The unit in the right hand and on the right side of the body. Do not block the air intake which will affect the unit's performance (Fig. 11). • If the conditions are dusty, the operator is wearing a dust mask or face mask • The unit is in good working condition • The tubes are in place and secure Fig. 11 OPERATING TIPS Using the Variable Speed Cruise Control For longer periods of operation and to eliminate possible finger fatigue. 1. Move the variable speed cruise control toward the FAST position to incrementally increase or maintain the unit's engine speed (Fig. 12). When the variable speed cruise control is pressed, the trigger will recede into the handle. Cruise Control SLOW 2. To decrease engine speed, move the variable speed cruise control to the SLOW position and the trigger will return to idle FAST (Fig. 12). Other Tips • Always use a firm grip when holding the unit. • To reduce the risk of hearing loss, hearing protection is required. Fig. 12 • Operate power equipment only at reasonable hours when people might not be disturbed. Comply with times listed in local ordinances. Usual recommendations are 9:00 am to 5:00 pm, Monday through Saturday. • To reduce noise levels, operate the unit at the lowest possible speed to do the job. • Use rakes and brooms to loosen debris before blowing. • Watch for bystanders, open windows or cars; blow debris safely away. • Use the curved tube extension so the unit can work closer to the ground. • Clean up after using blowers and other equipment. Dispose of debris appropriately. MAINTENANCE AND REPAIR INSTRUCTIONS MAINTENANCE SCHEDULE Perform these required maintenance procedures at the frequency stated in the table. These procedures should also be a part of any seasonal tune-up. NOTE: Some maintenance procedures may require special tools or skills. If you are unsure about these procedures, take your unit to a Troy-Bilt or other qualified service dealer. NOTE: Maintenance, replacement, or repair of the emission control devices and system may be performed by a Troy-Bilt or other qualified service dealer. NOTE: Please read the California/EPA statement that came with the unit for a complete listing of terms and coverage for the emissions control devices, such as the spark arrestor, muffler, carburetor, etc. FREQUENCY MAINTENANCE REQUIRED SEE Every 10 hours Clean and oil air filter p. 4 After 1st 10 Change oil p. 4 hours Check rocker arm to valve clearance and adjust p. 4 Every 40 hours Change oil p. 4 Check rocker arm to valve clearance and adjust p. 4 Check spark plug condition and gap p. 4 CHECKING THE OIL LEVEL The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized. Check oil before each use: 1. Stop the engine and allow oil to drain into the crankcase. 2. Place the engine on a level surface. 3. Clean the area around the oil plug before removing it. Keep dirt, grass clippings, and other debris out of the engine. 4. Remove the oil plug (Fig. 14). 5. Look into the oil fill hole (use a flashlight if needed). The oil should be just touching the innermost thread (Fig. 13). 6. If the oil level is not touching the innermost thread on the oil fill hole, add a small amount of oil to the oil fill hole and recheck (Fig. 13). Repeat this procedure until the oil level reaches the innermost thread on the oil fill hole. NOTE: Do not overfill the unit. NOTE: Make sure the O-ring is in place on the oil plug when checking and changing the oil (Fig. 14). CHANGING THE OIL Change the oil while the engine is still warm. The oil will flow freely and carry away more impurities. 1. Remove the oil fill plug. 2. Pour the oil out of the oil fill hole and into a container by tipping the unit to a vertical position (Fig. 15). Allow ample time for complete drainage. 3. Wipe up any oil residue on the unit and clean up any oil that may have spilled. Dispose of the oil according to federal, state and local regulations. 4. Refill the crankcase with 2.03 fl.oz. (60 ml) of SAE 30 SF, SG, SH oil (Fig. 17). NOTE: Use the bottle and spout saved from initial use to measure the correct amount of oil. The fill line on the bottle's label measures approximately 2.03 fl.oz. (60 ml) (Fig. 16). 5. Check the level. See Checking the Oil Level. 6. Once full, replace the oil plug. Oil Fill Line Fig. 13 Oil Plug O-Ring Oil Fill Hole Fig. 14 Fig. 15 Fill Level Fig. 16 MAINTENANCE AND REPAIR INSTRUCTIONS AIR FILTER MAINTENANCE WARNING: To avoid serious personal injury, always turn the unit off and allow it to cool before cleaning or maintaining it. Cleaning the Air Filter Failure to maintain the air filter will VOID the warranty. 1. To open the air filter cover, push the tab on the left side of the cover inward and pull the air filter cover slightly out and to the right (Fig. 18). Fig. 17 2. Remove the air filter (Fig. 18). 3. Wash the filter in detergent and water. Making sure to rinse the filter thoroughly and allow it to dry. 4. Lightly coat the filter with clean SAE 30 motor oil. 5. Squeeze the filter to spread and remove excess oil. 6. Replace the filter. NOTE: Operating the unit without the air filter will VOID the warranty. 7. To reinstall the air filter cover, position the hooks on the right side of the air filter cover into the slots at the right side of the back plate (Fig. 18). Slot Tab Air Filter Air Filter Cover Fig. 18 8. Swing the cover to the left and press closed so the air filter cover tab snaps into the slot on the back plate (Fig. 18). IDLE SPEED ADJUSTMENT The idle speed of the engine is adjustable. An idle adjustment screw is between the air filter cover and the engine starter housing (Fig. 19). NOTE: Careless adjustments can seriously damage to the unit. A qualified service dealer should make carburetor adjustments. If, after checking the fuel and cleaning the air filter, the engine still will not idle, adjust the idle speed screw as follows: 1. Start the engine and warm up according to the Starting/ Stopping Instructions. Idle Adjustment Screw 2. Release the trigger and let the engine idle. If the engine stops, insert a small Phillips screwdriver in between the air filter cover and the engine cover (Fig. 19). Turn the idle speed screw 1/8 of a turn clockwise at a time until the engine idles smoothly. Checking the fuel, cleaning the air filter, and adjusting the idle speed should solve most engine problems. If not and all of the following are true: • the engine will not idle Fig. 19 • the engine hesitates or stalls on acceleration • there is a loss of engine power take the unit to a qualified service dealer. ROCKER ARM CLEARANCE WARNING: To avoid serious personal injury, always turn the unit off and allow it to cool before cleaning or maintaining it. This requires disassembly of the engine. If you feel unsure or unqualified to perform this, take the unit to a qualified service dealer. • The engine must be cold when checking or adjusting the rocker arm clearance. • This task should be performed inside, in a clean, dust free area. Screws Screws 1. Remove the 8 engine cover screws with the appropriate tool (Fig. 20), then remove the cover. NOTE: Make sure to store the screws so that they can be reinstalled into their original holes. Fig. 20 2. Disconnect the spark plug wire. 3. Clean dirt from around the spark plug and rocker arm cover. Remove the spark plug from the cylinder by turning a 5/8 in. socket counterclockwise. 4. Remove the screw holding the rocker arm cover with the appropriate tool (Fig. 21). Remove the rocker arm cover and gasket. Rocker Arm Cover Spark Plug Hole Screw 5. Turn the flywheel slowly to bring the piston to the top of its travel (known as top dead center). Check that: • The piston is at the top of its travel by looking in the spark plug hole (Fig. 21) Fig. 21 Adjustment Nut Rocker Arm • Both rocker arms move freely, and both valves are closed. If these statements are not true, repeat this step. 6. Slide the feeler gauge between the rocker arm and the valve return spring. Measure the clearance between the valve stem and rocker arm (Fig. 22). Measure both the intake and exhaust valves. The recommended clearance for both intake and exhaust is .003 - .006 in. (.076 - 0.152 mm). Use a standard automotive .005 in. (0.127 mm) feeler gauge. The feeler gauge should slide between 0.003-0.006 in. (0.076-0.152 mm) Feeler Gauge Fig. 22 Valve Stem the rocker arm and valve stem with a slight amount of resistance, without binding (Fig. 22.) 7. If the clearance is not within specification: a. Turn the adjusting nut using a 5/16 inch (8 mm) wrench or nut driver (Fig. 22). • To increase clearance, turn the adjusting nut counterclockwise. • To decrease clearance, turn the adjusting nut clockwise. b. Recheck both clearances, and adjust as necessary. 8. Reinstall the rocker arm cover using a new gasket (Fig. 21). Torque the screw to: 20-30 in•lb (2.2-3.4 N•m). 9. Check the spark plug and reinstall. See Replacing the Spark Plug. 10. Reinstall the spark plug wire. 11. Reinstall the engine cover. Check alignment of the cover before tightening the screws. Tighten screws. NOTE: Make sure that the screws are reinstalled into their original holes (Fig. 20). REPLACING THE SPARK PLUG Use a replacement part number 753-05784 or Champion® spark plug #RDZ4H. The correct spark gap is 0.025 in. (0.635 mm). 1. Stop the engine and allow it to cool. 2. Open the spark plug cover (Fig. 23). 3. Grasp the plug wire firmly and pull the cap from the spark plug. 4. Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise. Fig. 23 WARNING: Do not sand blast, scrape or clean spark plug electrodes. Grit in the engine could damage the cylinder. 5. Replace cracked, fouled or dirty spark plug. Set the spark gap at 0.025 in. (0.635 mm) using a feeler gauge (Fig. 24). 6. Install a correctly-gapped spark plug in the cylinder head. Turn the 5/8 in. socket clockwise until snug. 7. Reinstall the spark plug cover. If using a torque wrench, torque to: 110-120 in.•lb. (12.3-13.5 N•m) Do not over tighten. 0.025 in. (0.635 mm) Fig. 24 4